So, I walk in to the boss...

Submitted: Wednesday, Oct 13, 2004 at 20:15
ThreadID: 17027 Views:3779 Replies:9 FollowUps:20
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... and say "I need a raise!"

"How much?" She says.
"50 mm. should do it." I say

Yep, time to raise the Delica. Been on the Delica Web Site, and posed the question.
Iron Man suspension by all accounts. Still waiting for my email reply.

Took it to the local TJM chap. Apparently Pajero shocks & longer springs for the rear.
Torsion bar suspension on the front, somewhat limited. On the Delica Website, they talk about getting up to 50 mm. on the front, but the TJM chap says that's too much. 30 mm. tops, or else I run into trouble with bottom free-play, and will keep losing a wheel on the uneven ground because of no free travel.

So trendsetters....... who knows all about torsion bar suspension? Am I wasting my time trying to raise?

Both Tracy & I are hopelessly hooked on 4 wheel driving, and we want to do more, but the Delica is a little too low. Everything else is top notch, so why trade? Just need some height.

I have also been told that by replacing our 29" tyres with 31" units will obviously give me an extra 25 mm.

Any thoughts?

Cheers

Low Wolf.
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Reply By: navaraman - Wednesday, Oct 13, 2004 at 20:30

Wednesday, Oct 13, 2004 at 20:30
Ian any more than 15mm increse on diameter on original spec tyres in SA is illegal : (

I fitted new torsion bars and gained about 20mm at the front, now that all the springs have settled in I'm going to try and raise them a bit more and see how they go.. I'll let you know. Most people reckon raising torsion bars makes for a harsh ride.
AnswerID: 80117

Follow Up By: Leroy - Wednesday, Oct 13, 2004 at 20:33

Wednesday, Oct 13, 2004 at 20:33
You don't need to replace the torsion bars to get a lift though. You can adjust the std ones for the same height. You tend to only need to replace them if you bang on a steel bull bar and then a winch which are both heavy items.

Leroy
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Follow Up By: Lone Wolf - Wednesday, Oct 13, 2004 at 20:34

Wednesday, Oct 13, 2004 at 20:34
Pat, thank-you.

Luckily, the Delica is a grey import, and everything is written in Japanese!!

Be my luck to get pulled over by a bloody exchange student cop............

Cheers

Wolfie
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Follow Up By: Member - Steve M (SA) - Wednesday, Oct 13, 2004 at 20:56

Wednesday, Oct 13, 2004 at 20:56
Navaraman

I checked the legislation in SA. No reference to diameter increases, lots about speed ratings.

I think you may find that the diameter restrictions do not apply in SA but I stand to be corrected.

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Follow Up By: Voxson (Adelaide) - Wednesday, Oct 13, 2004 at 21:31

Wednesday, Oct 13, 2004 at 21:31
I can guarantee 15mm is it.....In SA....
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Follow Up By: Muddy 'doe (SA) - Thursday, Oct 14, 2004 at 01:03

Thursday, Oct 14, 2004 at 01:03
Wolfie,

I have put bigger tyres on my prado. They are Cooper A/T 265/70R17 whereas the tyre placard states the recommended size is 265/65R17. Based on the mathematical formula that is a diameter increase of 26.5mm. Way above the 15mm allowed.

I went to this size because that was all that was available in 17" tyres at the time with half decent off road toughness and wear characteristics. The original tyres supplied with the vehicle were highway tyres and were crap!

There is a school of thought that interprets the tyre laws (here in SA) thus:-

The tyre manufacturers are allowed a 3% differential on the theoretical dimension of a tyre (width x aspect ratio + rim size) for actual size. The legislated 15mm increase would then be on top of the largest actual size.

In the case of my GXL Prado a standard 265/65R17 tyre is mathematically 776.3mm diameter.

Applying a 3% tolerance for manufacturing differences means that a tyre of that size could be anywhere between 753.0mm and 799.6mm.

Applying a 15mm increase to the largest size gives a maximum of 814.6mm diameter. My tyres are listed by the manuafacturer in their catalogue as being 31.4" or 797.6mm so I would argue that they are legal even though they are more than 15mm above the theoretical size od the standard tyre.

The point is that the appropriate legislation and the Australian Vehicle Standards and Design Rules (and I have researched this quite extensively) are so open to interpretation that you would have no trouble creating doubt in the minds of the judiciary or a jury that you are legal should it ever come to a trial in the event of an incident if you go for a moderate increase in tyre size up to 3% of standard for your vehicle + 15mm. Above that you will need certification by a qualified engineer.

Cheers
Muddy 'doe
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Follow Up By: Savvas - Thursday, Oct 14, 2004 at 09:05

Thursday, Oct 14, 2004 at 09:05
Hi Muddy,

The problem with using the 3% argument is that you also have to apply the same +/- 3% to the new tyre size.

So if your new tyre is in the -3% range, then no prob. But if it's upto +3%, then at 821.5mm the argument is blown way out of the water as the potential difference between standard and new is now anywhere from -25mm (can you imagine buying the bigger tyre with a 25mm drop?) upto +68mm.

You're absolutely right though, it's way open to interpretation.

However, 3% is a huge tolerance. Are you sure it's not .03%?
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FollowupID: 339514

Reply By: Leroy - Wednesday, Oct 13, 2004 at 20:31

Wednesday, Oct 13, 2004 at 20:31
the suspension will help but the tyres will make the biggest difference. But all 31" tyres are not the same size. I bought BGF MT's and rolled them beside the coopers ST and the bfg sat almost 1" taller!!! So choose wisley. As for the frontend, I wouldn't go cranking up too far. I started breaking CV joints on the ol' Rodeo.

Leroy
AnswerID: 80118

Follow Up By: Lone Wolf - Wednesday, Oct 13, 2004 at 20:36

Wednesday, Oct 13, 2004 at 20:36
So, like don't mess with it?

I don't want to go about stressing other bits of the vehicle.

Cheers

Wolfie
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FollowupID: 339474

Follow Up By: Member - Steve M (SA) - Wednesday, Oct 13, 2004 at 21:02

Wednesday, Oct 13, 2004 at 21:02
Hi Wolfie

I was going to drop around a see you tomorrow evening. About 5:30pm at work?

Spoke to our friendly TJM man and he mentioned your proposed lift. I think he's right. The greater the lift the less the wheel travel left in the suspension hence only moderate lifts on tb vehicles unless you like lifting front wheels.

I am facing the same dilemma with the 100td IFS tb suspension.

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FollowupID: 339477

Follow Up By: Leroy - Wednesday, Oct 13, 2004 at 21:34

Wednesday, Oct 13, 2004 at 21:34
I wouldn't say don't mess with it but just be aware there are trade offs when lifting IFS front ends. Like lifting wheels if you wind the torsion bars up too much. But hey it's all a compromise you then have more height but then cv angles are affected and sometimes rubber boots on cvs where out quicker (i never had this problem. Had more probs with sticks piercing the ruber boots) I'd prob go the 30mm max and no more too keep the big girl reliable.

Leroy
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Follow Up By: Utemad - Wednesday, Oct 13, 2004 at 21:51

Wednesday, Oct 13, 2004 at 21:51
The reason you lose downtravel with a lifted torsion bar setup is that you have upper and lower bump stops. A lift only changes your ride height between these two bumpstops. The upper bump stop controls your down travel therefore the more you increase your ride height the closer you get to the upper bump stop and the less down travel you have. If you cut your bump stops or fit low profile ones (about US$10) then you effectively increase your distance to your upper bump stop again and regain some down travel.

This is all done with trade-offs to ride and whatever. Cranking torsion bars stiffens your ride but personally I like it better now than before when mine was really soft in the front.
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FollowupID: 339485

Follow Up By: Member - Jimbo (VIC) - Wednesday, Oct 13, 2004 at 22:03

Wednesday, Oct 13, 2004 at 22:03
Utemad has hit the nail right on the head.

Exactly my experience with the Jerry.
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Reply By: Member - Jimbo (VIC) - Wednesday, Oct 13, 2004 at 21:00

Wednesday, Oct 13, 2004 at 21:00
Ian,

Be careful who you speak to at TJM. I got told the same thing by some of the lads at TJM Dandenong, Vic; can't get anymore lift at the front, you'll lift wheels etc.

Then I spoke to the Manager, Rick. He is a qualified mechanic and did my Jerry Can himself. Trimmed about 10 mm off the bump stops, tweaked up the torsion bars and hey presto 45 mm lift at the front as well as the rear. Bloody thing handles like a dream, doesn't sag in the rear towing the camper (with 120 kg on the ball and a load in the back of the Jerry) and I'm 45 mm up all over. Four new AGS shockers, new AGS rear springs and the adjustment to the torsion bars, $900.

Best investment I've made.

Very happy.

Cheers,

Jim.
AnswerID: 80122

Reply By: Utemad - Wednesday, Oct 13, 2004 at 21:36

Wednesday, Oct 13, 2004 at 21:36
If you're worried about CV angle you can buy extended brackets to lower the diff. This will retain your standard CV angle after the lift however then you will have increased angles on your driveshaft.

There are plenty of IFS vehicles getting around with lifts of various sizes.

Does the Delica have free wheeling hubs? If so that means the CVs are only turning when they are locked in anyway.

I will be doing a 50mm lift on my Rodeo in 2 1/2 weeks. Common practice in Isuzu circles. My lift has been a long time coming as I have been extremely busy lately. I can't wait!!!
AnswerID: 80126

Follow Up By: Leroy - Wednesday, Oct 13, 2004 at 23:16

Wednesday, Oct 13, 2004 at 23:16
Lowering the front diff.....where do you stop? I pulled the pin when I got to this point. Im sure the insurance co wouldn't of liked this mod either. If it gets to this point regardless of how much you like the vehicle you are better off getting something more suitable.

leroy
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Follow Up By: Utemad - Thursday, Oct 14, 2004 at 09:42

Thursday, Oct 14, 2004 at 09:42
Yes it would be great to say hmmmmmmmmm raise my current vehicle or buy a more capable one?

I think the cost of the raise is a little cheaper than another vehicle which you will probably raise anyway.

Besides why be worried about the lowered diff? It is cheap to do and probably the least noticable mod on your vehicle (so long as you paint them black). I think insurance companies are far more likely to spot the oversize wheels/tyres first.

Assuming the extended plates are quality ones then you would have no issue on an IFS vehicle anyway. It supports no weight. If they were to break while in 4wd your car will not fall over. Just would be a 2wd.

Did you draw the line there because diff lowering is not a too common practice in Australia? I am sure that with more and more IFS 4x4s getting around it will become a common practice. It already is in the USA. I am sure body lift scared people away once but is now common.

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FollowupID: 339516

Follow Up By: Leroy - Thursday, Oct 14, 2004 at 19:47

Thursday, Oct 14, 2004 at 19:47
The last 2 mods on the list were lowwer front diff and body lift and I thought how much do you mod a 3yr old Rodeo.

Leroy
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FollowupID: 339579

Follow Up By: Member - Brian (Gold Coast) - Friday, Oct 15, 2004 at 07:26

Friday, Oct 15, 2004 at 07:26
Lower the diff??????????????????????????????????????

Doesn't that put the diff closer to the rocks???????????
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FollowupID: 339620

Follow Up By: Utemad - Friday, Oct 15, 2004 at 12:46

Friday, Oct 15, 2004 at 12:46
Brian,
If you lower the diff it does take it closer to the ground however you raised it when you wound the torsion bars hence the increased cv angles. Therefore lowering the diff on a raised TB vehicle only puts the diff as close to the ground as a standard height TB vehicle (with the same diameter tyres). So like a solid axle fourby the diff height in the end remains the same distance from the ground when lifted as when stock.

Leroy,
You mod a 3 year old Rodeo (or any vehicle) until it becomes uneconmical to do so or when the modded vehicle still won't do what you want it to do.
The benefits of a Rodeo is that it is cheap as dirt to modify. e.g the parts for my 2in lift (to be fitted in about 2 weeks) are
89 Jackaroo standard springs and u-bolts $80
89 Jackaroo bump stops rear - $10
standard torsion bars wound with flipped ball joints - free
reduced height front upper bump stops - $15
Extended shocks - $130ea for OME
Extended breakline or maybe just modded bracket - free (if make a bracket)

Cheap as chips compared to whatever else. Especially trading to another vehicle.
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FollowupID: 339646

Reply By: Member - DOZER- Wednesday, Oct 13, 2004 at 21:39

Wednesday, Oct 13, 2004 at 21:39
Hi
If you can help it, leave them standard height and raise the body 50mm with mount spacers. This keeps weighty bits low, and allows more room under the guards for larger diameter tyres.
I have seen funny things happen to raised torsion bared suspension like scrubbed out tyres on Landcruiser 100 series'es with OME on them....also, if u do o ahead with the lift on suspension...a good diff lock will get you places u didnt think a 4b would go...lifted wheel or not.
Andrew
AnswerID: 80127

Follow Up By: Leroy - Wednesday, Oct 13, 2004 at 23:23

Wednesday, Oct 13, 2004 at 23:23
After all my experience I agree with you here. Prob the cheapest mod and you can put on bigger rubber that gets the giff centres of the ground and still retain fullest articulation in the front end. Pitty it requires an engineers cert. for the bofy lift.

Leroy
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FollowupID: 339501

Reply By: Tim - Wednesday, Oct 13, 2004 at 21:46

Wednesday, Oct 13, 2004 at 21:46
I lifted my 99TD Jack about 50mm on the front by adjusting the standard GM torsion bars. Had no dramas what so ever and it copped a fair flogging.
Tim
AnswerID: 80131

Reply By: Member Eric - Wednesday, Oct 13, 2004 at 22:32

Wednesday, Oct 13, 2004 at 22:32
We have just finnished a Pajero . 2" body lift , 2" rear springs (kings) tweeked up torsion bars , took bump stops to a minimal top and bottom , remodified the resting spot of the bumb stops , so the top wishbone can have more down travel . Also removed the ball joint from been a top mounted to been a bottom mounted .

have acheved 3 " upward travel . and just over 3" down travel . great wheel articulation , but diff defenently has to be dropped . At full articulation you can hear the CV's howl lol
AnswerID: 80145

Follow Up By: Leroy - Wednesday, Oct 13, 2004 at 23:19

Wednesday, Oct 13, 2004 at 23:19
i did the same mods to the Rodeo and the ball joints also did the Lone Wolf cry!!!

Leroy
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FollowupID: 339500

Follow Up By: GaryInOz (Vic) - Thursday, Oct 14, 2004 at 19:32

Thursday, Oct 14, 2004 at 19:32
"...have acheved 3 " upward travel . and just over 3" down travel..."

I though I was bad when I lifted the Kia, dropping from 10.5" to 9" total travel, 4" down and 5" up........ now I don't feel so bad :))
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FollowupID: 339576

Follow Up By: Member Eric - Thursday, Oct 14, 2004 at 19:36

Thursday, Oct 14, 2004 at 19:36
OK keep it in your Jocks Gary ...3 " extra travel was only from the ball joint mod . Nothing to do with overall travel lol
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FollowupID: 339578

Reply By: Member - Oskar (Bris) - Thursday, Oct 14, 2004 at 10:18

Thursday, Oct 14, 2004 at 10:18
Wolfie
Regarding the bigger tyres.
I went from 235's to 31's on my 2.7L TD and lost a fair bit of fuel economy as well as top gear acceleration.
Being an auto, the bottom end performance is still OK.
I have always had a fair bit of front end lift (wound up torsion bars) but I was happy to lower it about half an inch to save my tie rod ends and ball joints etc.
I got sick of hitting rocks with my rear diff that my mates would clear.
There's still plenty of front clearance now due to the taller tyres.
That's my experience with fitting taller tyres. I'm not sure smaller donks handle the higher gearing as well as the bigger ones do.
Cheers
Oskar
AnswerID: 80180

Reply By: Member - Jeff M (WA) - Thursday, Oct 14, 2004 at 13:44

Thursday, Oct 14, 2004 at 13:44
You'll be right, you don't have to lift the front end as much as the rear, you can always have the rear sitting a little higher, still jack the front a bit though. Higher rear end wills till help getting your centre crossmember and transfer box over bumps.
I've seen Surfs with MAJOR lifts on the front end and they have TB's. I think they use some kind of CV correction kit though.
AnswerID: 80205

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