Thursday, Jan 27, 2005 at 19:18
Jim,
Im not expert but i was surfing at the time i read your question and this is what i found....
Using a hydrometer to measure the specific gravity of the electrolyte. The more charge on the battery, the more sulfuric acid there is in the electrolyte and the higher the hydrometer float will be on the scale. A fully charged battery has a specific gravity or about 1.265
SPECIFIC GRAVITY
Specific gravity means exact weight. A "Hydrometer" or a "Refractometer" compares the exact weight of electrolyte with that of water. Strong electrolyte in a charged battery is heavier than weak electrolyte in a discharged battery. By weight, the electrolyte in a fully charged battery is about 36% acid and 64% water. The specific gravity of water is 1.000. The acid is 1.835 times heavier than water, so its specific gravity is 1.835. The electrolyte mixture of water and acid has a specific gravity of 1.270, usually stated as "twelve and seventy."
SPECIFIC GRAVITY - EXCESSIVE CELL VARIATION READINGS
Variation in specific gravity among cells cannot vary more than 0.050. The variance is the difference between the lowest cell and the highest cell. A battery must be condemned for excessive cell variation if more that 0.050. In the example below, the highest SG reading is cell #1 (shown in green) while the lowest SG reading is cell #5 (shown in blue); the difference is 0.070 which requires battery replacement. Cell #5 if failing.
Cell #1 Cell #2 Cell #3 Cell #4 Cell #5 Cell #6
1.260 1.230 1.240 1.220 1.190 1.250
Many factors contribute to cell variation; for example, if water was just added to that cell, the cell is then diluted with water resulting is a lower specific gravity reading. Recharging the battery would correct this false reading. In some cases if a battery that has cell variation slightly over the specification and is only about 50% charge, charging the battery at a slow rate of charge (5A) may reduce the cell variation, thus saving the battery.
SPECIFIC GRAVITY READINGS
By measuring the specific gravity of the electrolyte, you can tell if the battery is fully charged, requires charging, or must be replaced. It can tell you if the battery is sufficiently charged for a capacity (heavy-load)
test. The battery must be at least 75% charged to perform a heavy load
test. (The heavy load
test will be discussed later). In other words, each cell must have a specific gravity of 1.230 or higher to proceed.
CELL READINGS - PERCENT CHARGED
1.270 100%
1.230 75%
1.190 50%
1.145 25%
1.100 0%
If the battery is less than 75% charged, it must be fully recharged before proceeding. If the battery is 75% or higher proceed to a heavy load
test. A battery not sufficiently charged will fail because it is discharged.
Fairdinkum mate ...it just goes on and on and on....hope that helps
Ange
AnswerID:
95200
Follow Up By: Member - Jimbo (VIC) - Thursday, Jan 27, 2005 at 21:31
Thursday, Jan 27, 2005 at 21:31
Thanks Ange for your detailed response and the time you have taken.
I now have a better understanding, due to your effort.
Cheers,
Jim.
FollowupID:
354032