Calling all Suzuki Vitara Experts
Submitted: Friday, Sep 02, 2005 at 18:46
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120scruiser
Gday all
1/2000 Suzuki grand vitara v6 manual.
It had excessive movement at off side front drive shaft and oil leak at diff.
Pulled diff out and low and behold it has some sort of locker in it.
It has a vacuum hose running to the hemi in it and exits out the housing at the bottom. This vacuum hose then runs to an electronic switch behind the front bumper bar. From the switch it runs up beside the radiator to atmosphere.
How does it lock in?
No body seems to know around my neck of the woods. Is the switch connected to the low range set up in the transfer case and does it just shut off the breather so pressure build up in the diff operate it or is it like the lock rite diffs?
All help is greatly appreciated.
Cheers
120scruiser
Reply By: Exploder - Friday, Sep 02, 2005 at 19:34
Friday, Sep 02, 2005 at 19:34
F’ed if I know, what information does it have stamped on it, might give you a starting point, or maybe it is missing the air or vacuum pump.
I don’t think there would be enough pressure build up in the diff to activate it and even if there was it would take so long to engage, it would be almost pointless, don’t you think?
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127996
Reply By: GaryInOz (Vic) - Friday, Sep 02, 2005 at 19:39
Friday, Sep 02, 2005 at 19:39
It is not a locker.
What it is, is a disconnect for the front driveshaft when the vehicle is in 2WD.
The Vitaras don't have unlockable wheel hubs like most part time 4WD's. What Suzuki did was to disconnect one side of the diff from the other when the from within the diff center casing (via the vacuum actuator mechanism you found). It's just another way of achieving the same outcome as lockable hubs.
The way it works is when you put the vehicle in 4WD, a vacuum solenoid is actuated by a switch on the transfer case, that actuates the mechanical bit in the differential to connect both sides to the (open) diff. The tcase is now able to feed power into the front driveshaft, and with both sides of the halfshafts connected to the diff, transfer power to the
wheels.
The reason they need this system is so that the vehicle does not have to push an otherwise disconnected front axle assembly when the vehicle is in 2WD. Disconnecting it the way they have allows the diff hat and therfore ring to remain stationary, along with the pinion and front driveshaft. The only minor prob is that the side gears and spider gears in the diff are still turning.
Mainly done to improve fuel economy and reduce unnecessary wear-and-tear to the front diff.
Hope you can understand my explanation
AnswerID:
127998
Follow Up By: 120scruiser - Friday, Sep 02, 2005 at 19:52
Friday, Sep 02, 2005 at 19:52
Makes sense.
The only drama I have is that I followed the hoses. They leave the diff and go to the actuator switch. Out of the switch to atmosphere. No vacuum is hooked up anywhere. Maybe I had better look at it a little better but it does make sense. Similar set up to the hilux ADD's.
Thanks
120scruiser
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