Torsion bars and wheel travel

Submitted: Friday, Nov 25, 2005 at 19:38
ThreadID: 28372 Views:3616 Replies:5 FollowUps:13
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I was talking to someone at TJM earlier and he said to me that if I wanted to put a lift to my vehicle I definitely needed to fit some heavy duty torsion bars and that winding up the original ones was not the best option. Obviously he gave the reasons, one of them being that it provides a firmer ride and that's OK. But he also said that if I wind up the original bars I would lose some downward wheel travel, which is understandable. But then he told me that with their heavy duty bars I would get the lift and not lose any wheel travel????
I found this one really hard to believe since all the stuff I read on suspension so far and people I talked to says that you lose some wheel travel when touching the torsion bars. For me the TJM bars will only replace the old ones and will need to be winded up the same way and will restrict my wheel travel in exactly the same way. The only difference is that they are stiffer and therefore firm up the ride.
Can someone put some light to this please?
Thanks,

SLY.
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Reply By: Exploder - Friday, Nov 25, 2005 at 20:03

Friday, Nov 25, 2005 at 20:03
To start with IFS has bugger all wheel travel any way, so I would not be concerned with loosing it because you had none to begin with.

I suspect he is just trying to sell you torsion bars, and at like $600 I don’t blame him. How would you lose downward wheel travel, By winding them up you are pushing the wheels down Duh.. So I suppose technically you do loose travel as the Front IFS suspension is now sitting higher it will drop less before it Max’s out. (Please step in anyone if I am wrong about this)

When I asked about bigger torsion bars at (WA Suspension) I was told, unless the old ones are bugged or you have a winch or steel bar, just wind them up as bigger torsion bars will not give you any more lift or travel they just hold the height and any extra weight easier, so save your money for now.

They also said if they loose the height just wind them up agene then if I want brig it in and we will put bigger ones on, They where also confident that I would not bust them if I wound them up twice (And I haven’t had to re-adjust them yet either).
AnswerID: 141021

Reply By: Utemad - Friday, Nov 25, 2005 at 20:15

Friday, Nov 25, 2005 at 20:15
It does not matter what brand of torsion bars you have the wheel travel is regulated by the upper and lower bump stops. Only way to cheaply increase wheel travel is to fit lower profile bump stops. I have done so on my Rodeo. I fitted lower upper bump stops to regain some downward wheel travel.
I never bothered with aftermarket torsion bars. I have had mine wound up on my Rodeo for 3 years and that included having an ARB winch bar and winch for most of that time. Never sagged. The ride is stiffer (now I have removed the bar and winch and then adjusted the bars to counter the reduction in weight) but that is an improvement to a normally soft Rodeo front end.
So before you drop about $500 on aftermarket torsion bars, do the rear suspension and wind your front standard bars and see how it goes. If you don't like it then try the aftermarket ones. I fitted OME shocks when I did the lift too.
AnswerID: 141026

Follow Up By: ACDC - Friday, Nov 25, 2005 at 21:52

Friday, Nov 25, 2005 at 21:52
So if you had a coil sprung front end would you leave the standard coils in with a bar and winch hanging on the front ??
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Follow Up By: Exploder - Friday, Nov 25, 2005 at 22:04

Friday, Nov 25, 2005 at 22:04
Are coil sprigs adjustable, not the last time I checked anyway?
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Follow Up By: ACDC - Friday, Nov 25, 2005 at 22:12

Friday, Nov 25, 2005 at 22:12
What do they make coil spacers for then!

What i saying is if you but a bar and winch on the front of any vehicle the standard suspension will constantly bottom out ,give you a crap ride and pound the daylights out of your wheel bearings/shockers/tyres and everything else up the front.
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Follow Up By: Utemad - Friday, Nov 25, 2005 at 22:37

Friday, Nov 25, 2005 at 22:37
You may be able to fit spacers to a coil spring vehicle but that does not change the spring rate. Winding a torsion bar does change the spring rate. Same as you can get 2 coil springs the same height when not fitted to a vehicle yet one will hold the vehicle higher than the other once fitted.
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Follow Up By: Exploder - Friday, Nov 25, 2005 at 22:42

Friday, Nov 25, 2005 at 22:42
Point taken, But with coil spacers you do not put any more load onto the spring you simply put a spacer in, to raise it. When you wind a torsion bar you add load to the bar in the opposite direction of the weight of the 4WD making it want to unload thus pushing the ride height of the car upward. The same applies if lowering you are simply taking load off the bar.

A after market bar simply has more of this pre load built into it so it hold’s the height better if you have a lot of weight up front. Some factory bars are chit and will not hold hight if wound up, then they need to be replaced with heaver ones.
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Follow Up By: Utemad - Friday, Nov 25, 2005 at 23:12

Friday, Nov 25, 2005 at 23:12
Yes but I was referring to ACDCs point about adding weight with bar and winch making the front bottom out. The extra stiffness negates that. Coil spacers only add height as you say.

I am sure some torsion bars won't take the punishment but Isuzu bars certainly do. Mine have been doing it for years. Some people talk of reindexing the torsion bars if they sag with the extra weight (on Isuzus don't know about others) but I have not needed to do that.

Also if your vehicle is a petrol you could get the torsion bars from a diesel model. The engine is most likely heavier. This is the case with Isuzus. I was quoted $80ea from a wrecker once.
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Follow Up By: Exploder - Saturday, Nov 26, 2005 at 12:27

Saturday, Nov 26, 2005 at 12:27
Yes I think we had a communication’s mix up. , I was responding to ACDC reply as well, from my earlier follow-up you just beat me to it.

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Follow Up By: Utemad - Sunday, Nov 27, 2005 at 17:54

Sunday, Nov 27, 2005 at 17:54
No worries.
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Reply By: geocacher (djcache) - Friday, Nov 25, 2005 at 21:24

Friday, Nov 25, 2005 at 21:24
I spoke to the front end guru that does all our front end work on the Ambulances. H said basically what had been said here.

My Courier had a winch and ARB winch bar on it when I bought it but the gov't dept hadn't done anything about the front end ride height.

I fitted the only other heavy item to go in - the extra battery - and then had the front end wound up as far as he wanted to take it. Steering and track is still fine and front rides a bit higher.

I then added an extra leaf to the back spring packs to counter the drawers and fridge , canopy & bar work. That got the back end up.

OME's all round and I'm pretty happy.

Dave
AnswerID: 141039

Reply By: Member - Jeff M (WA) - Friday, Nov 25, 2005 at 22:16

Friday, Nov 25, 2005 at 22:16
Ok the guy is an idiot with absolutally no comprehension of how IFS works and I probally wouldn't be taking any more suspension advice from him.

Now that I've cleared that up I'll move on.

When you "wind up" tortion bars you are actually pre loading them with more tension, and in a sense stiffening them up which will actually give you a firmer ride anyway. Replacing the standard bars with heavy duty ones is just going to allow you to carry more weight. Personally with 1.5" raise on my standard ones with two big ass batteries up front, and all our crap I'm happy with standard, but that's all personal pref.
To increase travel on your average IFS you can fit slim line bump stops, or do as I did and remove the orig bump stops and just hax saw them off. ;-) If you want even more lift without compremizing travel, you will need to do a ball joint flip. Not too hard apparently, but I'm happy with how mine is.

AnswerID: 141049

Follow Up By: slyonnet - Saturday, Nov 26, 2005 at 01:03

Saturday, Nov 26, 2005 at 01:03
Hi Jeff,

basically that's what I thought too (he's just trying hard to sell me some torsion bars that I probably don't need).
Having said that, I have an alloy bullbar and a long range fuel tank fitted, so are the original torsion bars enough? My guess would be yes, especially that several other shops I contacted told me to keep them and wind them up.
Is there any legal/insurance issue with fitting lower bump stops or modifying the originals? It certainly is worth considering.
Thanks for the info.
Sly.
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Follow Up By: Member - Jeff M (WA) - Saturday, Nov 26, 2005 at 12:33

Saturday, Nov 26, 2005 at 12:33
Most ally bars are a replacment of the origional steel bumper (or plastic bumper on later models I spose) but wouldn't weigh much more if any at all than standard. The long range tank is at the rear so it would have a minimal impact on the front tortion bars. Nah, there's no legal issue that I'm aware of with trimming bump stops, even with my tortion bars pre loaded a small amount I still very rarley hit my trimmed bump stops with up travel as there is just not enough weight in the vehicle unless it's facing down a steep hill frontwards or somthing. I couldn't even get my wishbones level by jacking as close to the front wheel as possible when I was changing my CV boot the other week, I actually had to jack the opposite rear corner of the vehicle up to shift weight onto the front to push the fronnt suspension up. Heavy duty tortion bars I would imagine would make this even worse. But yeah it's not a major job to trim them, just need a vice, some silcone spray helps and a haxsaw. Just remeber that these are pretty tough rubber so trying to haxsaw them without a lubricant will heat the crap out of the haxsaw and make it very hard work, you can use CRC or WD40 etc but it becomes VERY messy as you end up with black crap all over you as the rubber sheds a black dust which stick to the CRC and get's all over you. Mine were a bit of a PITA to get to the bolts on, but I used an air rachet which made the job a 5 min one instead of a 30min one. Basically with an IFS vehicle that's about all you can do if you don't want to spend BIG $$$. So just compentsate that by making sure you have as much travel in your rear suspension and if you really want to go and do hard core stuff think about a front Diff Lock. I've been some pretty incredible places with my IFS Surf with stock suspension, I've only just upgraded the rear to give me some quite insain travel/articulation, I have no diff locks. So don't get too caught up in it. Mind you, I do love my new rear setup! :-)))) It travels SO much that the drive shaft hits the fuel tank stone guard at full drop and makes a tapping clucking noise as you traverse the large obsticle. It goes so far that I've had to resort to some industrial type cable ties to gold my 2" HD King springs in so they don't fall out! LOL

Good luck with it anyway, I'm sure you'll work it out. These forums have saved me SO MANY $$$ over the years while building up my rig, it just takes time to sort through some of the crap and differing opinions. And confidence to give some of this stuff a go yourself, I did my entire rear suspension setup myself, including firestone coil rites, modified 9909 Ranchos and springs and before I started reading forums I didn't even know which end of the screw driver to use! ;-)
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Follow Up By: sudsy - Sunday, Nov 27, 2005 at 12:11

Sunday, Nov 27, 2005 at 12:11
Dont forget too that if you increase your wheel travel it may be too long for the travel of your standard shocks. Take the shocks out and measure their travel and while they're out measure the wheel travel.
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Follow Up By: slyonnet - Monday, Nov 28, 2005 at 23:54

Monday, Nov 28, 2005 at 23:54
Thanks Jeff, lots of good info there (as usual). You make me more confident now in keeping the original torsion bars and winding them up. I am looking at improving the rear suspension too and the front diff lock is one of the item on the whish list. But as you said it will take time (and money) to achieve all that. Unfortunately I am not feeling mechanically minded enough to do anything myself on the car. Until I can find someone knowledgeable enough and willing to help me out and show me how, I think I'll fork some money to some mechanics to do it. So the bump stops will probably be done that way.

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Follow Up By: Member - Jeff M (WA) - Tuesday, Nov 29, 2005 at 10:15

Tuesday, Nov 29, 2005 at 10:15
Slyonnet, the bump stops are just a bit of rubber with a bolt comming out of them. Jack the front wheel up, take it off and you will see probally three funny little rubber things in there, you just remove one bolt and they come out... I reckon you should have a go! ;-)
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Reply By: Member - Crazie (VIC) - Tuesday, Nov 29, 2005 at 08:29

Tuesday, Nov 29, 2005 at 08:29
Hi Sly

As you have already said , you wont keep the same wheel travel as you again height, but the ride in my jack was improved with the new torsion bars. There was less body roll and better feeling in the steering wheel and better support for the front end.

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