Wednesday, May 03, 2006 at 23:41
Skinny,
If you talk to an Auto Electrician they'll measure a cables overall diameter in millimetre's including the insulation or they'll measure the diameter of the conductor in Brown & Sharp Gauge (B&S) which is the same as American Wire Gauge (AWG)
If you talk to me or any other person with a mainstream electrical or electrical engineering background we'll measure the cross sectional area of only the conductor in square millimetres. The conductors are the only part of the cable that does the work.
For me, measuring the overall diameter of a cable including the insulation is about as relevant to its current carrying capacity as measuring the diameter of a stick to determine how much heat it will produce on a fire!
The insulation thickness from manufacturer to manufacturer is just too variable. Eg, Brand A and Brand B may both measure out at 5mm in diameter. Brand A's conductor may be 3mm diameter with an overall coverage of 1mm of insulation whilst Brand B's conductor may be 2.5mm diameter with an overall coverage of 1.25mm of insulation. Same accurate cable description, two significantly different current carrying capacities!!
For current carrying capacity of a cable used in extra low voltage installations (Extra Low Voltage for the purposes of our vehicle needs can be defined as below say about 48 Volts DC) quite a few factors need to be included,
1 - Cross Sectional Area of the conductor in square millimetres or diameter of the conductor in millimetres or diameter of the conductor in B&S or diameter of the conductor in AWG, all of them really must exclude the insulation.
2 - Number of individual strands in the conductors. The more the individual strands and the smaller their diameter the less the losses in the cable, the less the losses the better.
3 - Total length of the circuit including the negative leg for voltage drop calculations.
4 - Maximum expected current drawn by the load on the circuit.
5 - Maximum tolerable voltage drop at the load.
For practical purposes number 2 can be ignored if we use off the shelf multi-stranded cables. All of the other points really should be factored into a calculation!
Having said all that I use the same cable Derek from ABR lists above. I bought it from BIAS Boating in
Newcastle. It actually does satisfy all of my points listed above for a load up to about 8 to 10 Amps and a circuit length of about 10 metres in total. (5 metres positive and 5 metres negative) I always wire back to the battery negative, never to the vehicle body or chassis. Note: I only calculated for 8 to 10 Amps when I worked
mine out.
Geoff.
| Geoff,
Landcruiser HDJ78,
Grey hair is hereditary, you get it from children. Baldness is caused by watching the Wallabies.
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Follow Up By: blown4by - Thursday, May 04, 2006 at 12:07
Thursday, May 04, 2006 at 12:07
Now that is an answer from someone who knows his stuff. Pleasure to read:-)
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Follow Up By: Member - Pedro the One (QLD) - Thursday, May 04, 2006 at 13:37
Thursday, May 04, 2006 at 13:37
Geoff M
Learning all the time .. me!
Following all these threads/responses with much interest ............. however, can you advise (briefly0 why we shouldn't earth to the chassis ?
I have been advised [b4 OE started to consume my life !] that this was accepted ............. however, he was also not much chop as a fisherman either !!
Thanks
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Follow Up By: Geoff M (Newcastle, NSW) - Thursday, May 04, 2006 at 13:54
Thursday, May 04, 2006 at 13:54
Hi Pedro,
Classy vehicle, obviously a discerning owner.
As I said, for me I always run the negative back to the battery rather than the chassis for a few reasons.
1 - I can control the quality of each connection easily.
2 - All connections are together in the one place and can be inspected quickly as part of regular maintenance.
3 - If I wish to disconnect or remove a circuit I know I've disconnected exactly what I want.
4 - It's my electrical background. It's far easier to fault find a single neutral connection point than half a dozen scattered points.
A clean and tidy chassis earth will work fine, the central point works best for me.
Geoff.
| Geoff,
Landcruiser HDJ78,
Grey hair is hereditary, you get it from children. Baldness is caused by watching the Wallabies.
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Follow Up By: Geoff M (Newcastle, NSW) - Thursday, May 04, 2006 at 15:54
Thursday, May 04, 2006 at 15:54
Hi blown4by,
Thanks for the comment. Glad my little contribution was of use.
Geoff.
| Geoff,
Landcruiser HDJ78,
Grey hair is hereditary, you get it from children. Baldness is caused by watching the Wallabies.
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