Sunday, Jun 11, 2006 at 11:47
Hi Bware,
Back to your original questions, "Do incorrect valve clearances cause damage, or just affect the running of the motor?", the answers are "yes" and "yes". The possible effects of incorrect clearances depend on whether they are too small (tight) or too large (loose). Too large is the lesser of two evils.
The whole point of having valve clearances is to ensure the valves always close tightly when not being positively opened by the camshaft. The manufacturers recommended clearances (which may be specified for either a "cold" or "warm" engine) are worked out so that, at normal operating temperature, there is still a small clearance despite all the metal components of the valve train having heated up and expanded in size slightly.
If there's no clearance, the valve may be being held slightly open when it should be closed. This is obviously not a good thing as, for a start it means compression will be lost. It's especially bad for the exhaust valves, as a non-sealing exhaust valve will overheat and be eroded, along with it's
seat. And once it's badly worn, it's big $ to have the head reconditioned.
Excessive clearance is not so serious a problem but it does mean the valve gear is generally noisy and rattly and it also means the valves are never being opened as fully or for quite as long as the manufacturer intended, leading to lost performance.
I have no first hand experience with 1HZ engine but it sounds like it is a shim-and-bucket arrangement, where the clearance is adjusted by changing a hardened steel shim (probably the size of a coin) to one slightly thicker or thinner, if it is not correct. I can say that my experience with similar systems is that, like the other writers, they rarely require changing once the initial wear is taken care of. The clearances of this type of system are much less likely to change between
services than the traditional 'screw and locknut' tappet arrangement.
Now, I'm sure the others will correct me if I'm wrong here but, even if a special
tools is required to change any shims, it should be quite feasible to "check" the clearances and determined if any require attention with just ordinary old feeler gauges? On my now 20 year old BMW motorcycle, I used to
check the clearances one evening, then if any required changing, I'd go and buy the required shim(s) the next day and change them the following evening (with the special tool, which wasn't too expensive for that engine). With a manual to give you the procedure, I'm sure most
home mechanics could easily
check their clearances and take the vehicle to a suitably-equipped mechanic if any need attention.
Ian
AnswerID:
177931
Follow Up By: Member - Bware (Tweed Valley) - Sunday, Jun 11, 2006 at 15:02
Sunday, Jun 11, 2006 at 15:02
Thanks for the free lesson, Ian. Being able to
check maybe all I need to do to save some big bucks.
FollowupID:
434103