Tuesday, Jun 20, 2006 at 10:00
Brent, I have had a few issues which I managed to sort out, some, in hindsight, were of my own making.
Dealing only with the big door, it has a system where, when closed, the doors weight is supported at the bottom by a support bracket and kept in place by a catch at the edge, this arrangement is fairly solid and should not be the problem. Although smear of dry lube would be advised.
However the top of the door also has a catch which becomes an occasional problem for me. Because of the outward hanging pressure of the tyre on the back this latch is subject to more wear than that at the bottom.
The "D" or keeper part of the latch attached to the body is covered with hard plastic and this wears allowing the catch of the door to have a bit of slack and metal to metal contact = rattle. I have some thin sticky backed rubber I wrap on to the "D" keeper section when needed to separate the metals.
Rub your finger on the inside of the catch to feel if it's worn. This rattle was only ever noticible when travelling.
I also had a high lift jack hanging off the tyre at one stage and this caused 2 problems. One, the saddle on which and to which the spare is attached, developed fatigue cracks around the tyre bolt holes. I tried to repair it but had to replace it in the end. Check all attachment points for fatigue cracks.
Two, this extra weight also caused a structural crack on the edge of the door near the bottom of the window just to the left of the spare. Nissan were kind enough to supply a new rear door and I no longer carry the jack on the tyre bracket.
You could hear these noises more as a squeak and were noticble if you hit the tyre sharply with the butt of your hand.
Also if the rear door warning light keeps coming on use a stick on packing patch on the body opposite where the switch touches the body frame at the bottom of the small door. It just packs it out a tad more.
That should go close to finding the prob. Let's know how it goes. If it's still under warranty they should replace any parts required.
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