what specs do I need for a winch?

Submitted: Sunday, Jul 09, 2006 at 00:16
ThreadID: 35649 Views:4606 Replies:7 FollowUps:21
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Hi all,

Thinking of getting a winch for the Patrol. Hoping to avoid the need for a winch bar and attach to the chassis. (The std Ti bar I have will not take a winch).

I am not necessarilly going to get one of the ebay winches but there are multitudes of different options so just so I can compare, can someone help with what sort of specs I should be looking for for a winch for a Patrol. I know it is heavy. I will be comparing the internet with other alternatives (and know that what you see on the internet is not necessarilly what you get....don't want to get into that debate)

Trevor
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Reply By: Exploder - Sunday, Jul 09, 2006 at 00:37

Sunday, Jul 09, 2006 at 00:37
Humm.. Just flipping throe a Catalogue in front of the computer, and a 12,000Lb Mile Marker Electric winch (AKA TJM OX i beleeve) is Roughly $780AU From the U.S, The weight is 39kg so probably $400AU for shipping so that’s $1180AU.

Gee that’s tempting.

What would a Top name 12000Lb, which cost to by from ARB or TJM hear in Aus.???
AnswerID: 182503

Reply By: Trevor M (SA) - Sunday, Jul 09, 2006 at 00:40

Sunday, Jul 09, 2006 at 00:40
not sure that actually answered my question as to what I need in regards to specs?
AnswerID: 182505

Follow Up By: Exploder - Sunday, Jul 09, 2006 at 00:57

Sunday, Jul 09, 2006 at 00:57
Yeah sorry I was just reading this catalogue when I spotted you post and figured I would just tag my littlie question on the end.

It may give you something to think about in regards to where you get the winch from, the U.S army uses Mile Marker winches so it isn’t a El Cheepo brand and I dear say they cop some abuse out in the field too, And if they couldn’t take it then they probably wouldn’t be useing em.

Don’t know much about winch prices but if the REPCO ones are $699 and they are a Chinees 9000Lb winch, then I think $1100 for a 12,000Lb name brand winch isn’t a bad deal.

As to the question I will have a go.

1. Most people seem to run a 9500Lb winch on cruisers/ patrols and alike and from what I have read you haven’t got a hope in hell of getting out of a decent or even a mild bog on a single line pull with one of these ankle biters. So that’s Why I mentioned the 12,000 pounder, Do it once do it right

2. You could get a winch mounting Frame made up that will sit behind the standard Bull bar and bolt onto the chasse, or make it your self if you are good with a bit of metal fab and have a welder.


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Reply By: 4X4Treker - Sunday, Jul 09, 2006 at 11:53

Sunday, Jul 09, 2006 at 11:53
I mounted a warn winch behind an aluminium bull bar on my last Patrol and all I did was made up a channel frame that bolted directly to the chasic using the standard bolting points, the channel sat hard up against the bull bar and the I bolted the flare head on the front of the bull bar but the bolts went through all three, the flare head, bull bar and the mounting channel, never had any problems as the bull bar had no strain on it as the channel took all the load.
Cheers
Treker
AnswerID: 182531

Reply By: Dave from P7OFFROAD Accredited Driver Training - Sunday, Jul 09, 2006 at 12:14

Sunday, Jul 09, 2006 at 12:14
I have had 10 000lb OX hydraulics on two troopies and now a 3lt GU, they have all given faultless service. I would consider the 9500/10000lb winch to me the minimum spec for a full size fourby, but as with any recovery operation, take advantage of any means to make it easier on your gear and always consider the option of a double line pull.

As for making up your own bracket, I have neither the time nor talent for that, so cannot offer any words of wisdom on its construction. That said, you may, at times, be suspending your truck from this winch and the entire system is only as strong as its weakest point....

cheers
AnswerID: 182534

Follow Up By: mattie - Sunday, Jul 09, 2006 at 16:19

Sunday, Jul 09, 2006 at 16:19
Hi P7
Do u use the power streering pump? if not what size hydrolic pump do u use and where are u driving the pump from?

Mattie
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Follow Up By: mattie - Sunday, Jul 09, 2006 at 16:22

Sunday, Jul 09, 2006 at 16:22
sorry about that i was not writting as fast as i was thinking, (to drive the winch?)was supposed to be in the post above.

Mattie
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Follow Up By: Exploder - Sunday, Jul 09, 2006 at 17:28

Sunday, Jul 09, 2006 at 17:28
Yes the Hydraulic winch is powered off the power steering Pump.
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Follow Up By: Dave from P7OFFROAD Accredited Driver Training - Sunday, Jul 09, 2006 at 17:43

Sunday, Jul 09, 2006 at 17:43
Yes, the hydraulic power comes from the power steeting pump. We have also fitted a dump valve that, when activated, allows some steering pressure and winching simultaneously.
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Follow Up By: mattie - Sunday, Jul 09, 2006 at 20:28

Sunday, Jul 09, 2006 at 20:28
Hi P7
Do u do a lot of winching? I was told that it was too hard on the power steering pump, the hydraulic winch to me seems the most sensible option if the power steering pump is up to it.

Mattie
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Follow Up By: Dave from P7OFFROAD Accredited Driver Training - Sunday, Jul 09, 2006 at 22:33

Sunday, Jul 09, 2006 at 22:33
Mattie. Depends on your definition of a 'lot'...

There are plenty of misconceptions about hydraulic winches, best bet it to talk to someone that has one.

I've had them on an old 2H motor, a 1HD-FTE and now on the 3lt Nissan and have never had any problems with them. however I only had the dump valve on this latest truck as not having it did make for some issues on the previous cars, especially when on a sideslope.
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Reply By: Robin - Sunday, Jul 09, 2006 at 12:37

Sunday, Jul 09, 2006 at 12:37
Hi Trevor

Went thru that issue a bit as I had a mission to put an ocassional use winch on to my 4800 and do it by adding less than 30kg to front of car. Did a bit of development and blew a couple up a long the way.

I think what I came up with was posted around a bit.

A 9500lb proved to be the minimum, used a Brawn waterproof unit on a made up and cross braced bracket using 6mm steel across chasis rails.

Fitted it thru the standard plastic bumper , with a little bit of cutting, and this required use of a non-roller hawse and use of synthetic rope.

Used a toggle switch in dash to control it so whole thing could be used by 1 person

Robin Miller

AnswerID: 182537

Reply By: Member - Phil G (SA) - Sunday, Jul 09, 2006 at 17:16

Sunday, Jul 09, 2006 at 17:16
I went winch shopping recently, and came home with a Terrain Tamer 9500lb with the 5.5Hp motor, which like others have said seems to be the minimum spec for a big 4wd. Came with a 2 year warranty that will be available in Adelaide. They are chinese made, and I have been told that the quality of the gears is better than the average Chinese winch.

I've extended the leads so I can mount the solenoid pack under the bonnet and away from water. Haven't finished the installation yet, and naturally can't comment on the reliability, but I bought it to learn about winching, and one day, might actually use it in anger. Couldn't justify paying over double the price for a Warn.
AnswerID: 182571

Follow Up By: fran1 - Sunday, Jul 09, 2006 at 18:00

Sunday, Jul 09, 2006 at 18:00
sorry to butt in but can somebody tell me why a winch doesn't get quoted in kg or tonns???????????
just curious
fran
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Follow Up By: Exploder - Sunday, Jul 09, 2006 at 18:37

Sunday, Jul 09, 2006 at 18:37
I will have a guess, 3 letters, USA.
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Follow Up By: Member - Phil G (SA) - Sunday, Jul 09, 2006 at 19:16

Sunday, Jul 09, 2006 at 19:16
Good question fran. They mostly orginated in USA who haven't discovered metric.
Here in Aus, 9500lbs rolls off the tongue easier than 4320kgs!!

And the Chinese........well... they just copy :-)))
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Follow Up By: Robin - Monday, Jul 10, 2006 at 08:26

Monday, Jul 10, 2006 at 08:26
Hi Phil
We are thinking alike again.

Mounted mine on longer leads to, just managed to squeeze it in between battery and guard, and bonnet just touches it on closing, haven't quite drowned it yet.

Don't like the long leads though, musing about wether to design a fet controller instead, but readliy available fet's only like 200A or so , so you'd need a lot and this tends to put me off.

The gears can come in 3 basic grades, cast, stamped metal power and machined.

My Brawn one has the stronger machined gears and cost more as a result.

Robin Miller
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Follow Up By: chump_boy - Monday, Jul 10, 2006 at 09:35

Monday, Jul 10, 2006 at 09:35
Fran,

It's funny - hand winches are measured in kg, or tonnes, but the electric and hydraulic ones are in pounds. Weird, huh?

Chump
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Follow Up By: Member - Phil G (SA) - Monday, Jul 10, 2006 at 23:33

Monday, Jul 10, 2006 at 23:33
Hi Robin,

Yeah, mine has a space behind the LH Headlight, so should mount easily. I was planning on putting the connector for the controller somewhere easily accessible - maybe near the winch, or even in the cab. Don't like the idea of hoons potentially flattening the vehicle by hooking up to the towbar and turning it on.

Best of luck with the fets. My son races electric cars and their speed controllers have rows of FETs to handle the huge amperage. They are very small too - quite incredible. I don't know what type of gears go into the winch I bought, but a friend who works for them assured me they were upgraded, so I trust him on that one.

Just went thru my Simpson photos - got some great ones with all that shifting sand on the top of the dunes on the lower Hay track. Wouldn't mind going back to take a few more :-)))

Cheers
phil
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Follow Up By: Member - Phil G (SA) - Monday, Jul 10, 2006 at 23:34

Monday, Jul 10, 2006 at 23:34
Chump,

I think hand winches mostly come from Europe - I think Tirfor is French.
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Follow Up By: Member - JohnR (Vic)&Moses - Thursday, Jul 13, 2006 at 22:17

Thursday, Jul 13, 2006 at 22:17
Robin, Willem has a Brawn winch and I was told it was made in China!
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Follow Up By: Robin - Friday, Jul 14, 2006 at 08:08

Friday, Jul 14, 2006 at 08:08
Hi John Yes my Brawn is definately made in China. I have been thru them in detail and can confirm that there are varying grades of quality in Chinese winches.

Its only the top grade that Brawn waterproof - and its the more expensive one.

A guarantee of machined gears as opposed to pressed etc is usually a good indicator.

Robin Miller
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Reply By: chump_boy - Monday, Jul 10, 2006 at 09:46

Monday, Jul 10, 2006 at 09:46
Hi Trevor,

For a patrol, 12,000lb is probably the best option. I know there are a few 15,000lb units starting to hit the market, but they are still pretty new, and I would wait until a few others have tried them.......

We had our winch mounted behind our bull bar on our cruiser in a seperate cradle. Back when we were selling winches on ebay, our packs used to come standard with this mounting plate. It was kind of like a c-channel, with the winch sitting inside. The rollers mount to a little cut out on the front, although we mounted our rollers on the bar itself..

If you are handy with steel, I could send you down one if you wanted. I have a few sitting in the shed from customers that didn't need them. Say $20, plus postage. Just a thought.....

I would offer to sell you either a 12,000lb unit, or a 9500lb unit, but we are trying to wind the business down now. I have a couple of each incase of warranty claims, but have never had to use them. It has been about 6 months since our last sale, so I don't want to start the 12 months again, if you know what I mean....

Cheers,

Chump
AnswerID: 182655

Follow Up By: Trevor M (SA) - Monday, Jul 10, 2006 at 23:26

Monday, Jul 10, 2006 at 23:26
tempted re the mountings but not sure what you mean by "if you are handy with steel". I am probably not. I would be interested if it was something that would bolt straight on to the patrol but if it needs modification it is probably not something I would entertain.

I will keep it in mind. My need is not that pressing (need to convince SWMBO)

Trevor
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Follow Up By: Trevor M (SA) - Monday, Jul 10, 2006 at 23:34

Monday, Jul 10, 2006 at 23:34
interesting that you used to sell Chinese winches (i assume) on ebay. There are 9500lb ones going now for under $500. If you were my best mate would you recommend I buy one? yes or no will suffice and I would never hold you to it or deem you responsible (as no-one could on such a forum). If you respond that you can not give an advice either way then I will interpret that as I deem fit.

Thanks
Trevor
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Follow Up By: chump_boy - Tuesday, Jul 11, 2006 at 09:15

Tuesday, Jul 11, 2006 at 09:15
You assume correctly....lol

The reason we have stopped is because the bottom fell out of the market after a little while. Once Repco started selling them, the prices dropped. Now Aldi sell them, they should drop a bit more.

The units themselves have been very good. Sure, we have had a few problems, but most can be traced back to user error. We have had 2 manufacturing problems ever - thats it.

As a bit of an example, we brought over a whole pile of spare parts with our first order. Motors, gearboxes, remotes, rollers, solenoids and all sorts of bits and pieces. All up, I have sold 1 motor. I still have everything else sitting on the shelf. Our manufacturing fault solutions have been to simply send out a new winch.

Would I recommend buying one? Absolutely. I would get a 12,000lb one if you could, as the price difference should be minimal.

Most of my mates have one on the front of their cars, and none of them have had any problems. Sure they got a slightly better deal than most people, and they knew if something went wrong, they could just pop round and we could sort it out, but nothing has gone wrong yet.

I may have an ex-demo unit coming up for sale soon if you would be interested in that. It'll be a 12,000lb unit, and it is the one we have had disassembled to show customers how they work and such. It has been used a couple of times, but only in our driveway. It'll have a new motor, and the cable is a little dirty....Email me at 4wd4wd at gmail dot com if you are interested....

Also, if you have any questions, let me know. As I won't be selling them any more, I'd like to think I could offer an un-biased opinion......

Cheers,

Chump
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Follow Up By: Trevor M (SA) - Tuesday, Jul 11, 2006 at 23:21

Tuesday, Jul 11, 2006 at 23:21
email sent

Trevor
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Follow Up By: Trevor M (SA) - Thursday, Jul 13, 2006 at 21:33

Thursday, Jul 13, 2006 at 21:33
Hi Chump,

I haven't had a reply to my email so just checking the address is right. Is it 4wd twice? And with no "dot au"?

Cheers
Trevor
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