Minimalist car systems charging C/T batteries

Submitted: Saturday, Jul 15, 2006 at 09:43
ThreadID: 35846 Views:3257 Replies:5 FollowUps:15
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Have been watching the discussion on AGM batteries here on EO Site Link and raise a question on whether you think that all car systems are capable of charging deep cycle batteries in camper trailers?

The reason I ask is that I have been told that some cars have alternators too small to achieve a charge to the C/T particularly with smaller cables that seem to pervade the cars now for weight and whatever. The example given to me was a Prado where frequently the power isn't available with smaller alternators to charge the battery, even with longish days. My Patrol has a 100 amp hour alternator I read in the specs online but can't find too may other vehicle specs online.

I wonder what experience there has been on those issues?

If you have a pair of 130 watt driving lights and expect to be charging your battery on some vehicles it seems like you should think again.
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Reply By: Mike Harding - Saturday, Jul 15, 2006 at 10:10

Saturday, Jul 15, 2006 at 10:10
It's a sharing process John (just like life should be :) if you only have 100A to give out and the total required is 101A then everybody is going to get less than they want so lights will be dimmer and batteries will take longer to charge. Switch off your spotlights and, suddenly, you have an extra 11A to share and everyone is happy.

Who gets how much charging current depends on the demand of each item in the circuit so those with the biggest demand will get most however if you reduce the ability of your AMG to demand current by supplying it with small wires and plugs/sockets with appreciable resistance then it will get less than it wants.

The smallest of alternators will be able to fully charge an AGM _providing_ most of it's output is not being demanded by other items and you allow enough time for it to do so, I used to charge my 88Ah AGMs from a 3A bench power supply I just had to leave them on charge for a couple of days.

End of story. There is nothing special about charging AGMs – we have established that to my (and others satisfaction) unless someone can come up with an AGM _battery_ _manufacturers_ data which specifies otherwise – not an opinion from people who make trailers or an anecdote from their friends, neighbours gibbon…. :)

Mike Harding

mike_harding@fastmail.fm
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Follow Up By: disco1942 - Saturday, Jul 15, 2006 at 10:20

Saturday, Jul 15, 2006 at 10:20
Who tows their camper at night time except Friday night after work - you should have your battery fully charged with a mains charger before you leave.

PeterD
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Follow Up By: Member - JohnR (Vic)&Moses - Saturday, Jul 15, 2006 at 10:49

Saturday, Jul 15, 2006 at 10:49
disco, it also depends on the depletion of the batteries if you happen to use them a bit as I do with ours overnight.

Mike, I was interested to know the thoughts on that and so appreciate your comments. It was what I thought was an interesting comment from a manufacturer with what I would believe a sizeable turnover of gear. I won't tell you which, but obviously not a neighbours gibbon or friend, or a Harding. I had asked him a particular question as I was interested in the demands of what I was looking at, bearing in mind my useage through an inverter cuurently. He gave me the specific reference to a Prado and the difficulty.

Glad you can charge the AGMs on the bench charger over two days, but when people have heavier discharge, they don't always have the opportunity to run their vehicle for that long..........
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Follow Up By: Mike Harding - Saturday, Jul 15, 2006 at 11:00

Saturday, Jul 15, 2006 at 11:00
I'm surprised to hear you were talking directly to a manufacturer of AGM batteries in Oz? I didn't know there were any and they generally wouldn't sell direct. Or do you mean a distributor?

Perhaps you could ask whoever it was to supply a data sheet giving details of the required charging technique for their batteries and we could then comment or learn from that but until I see different in writing from a _manufacturer_ I'll stand by my previous comments.

Mike Harding
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Follow Up By: Member - JohnR (Vic)&Moses - Saturday, Jul 15, 2006 at 12:09

Saturday, Jul 15, 2006 at 12:09
Mike Harding posted this followup
I'm surprised to hear you were talking directly to a manufacturer of AGM batteries in Oz? I didn't know there were any and they generally wouldn't sell direct. Or do you mean a distributor?

Mike please show me where? I did mention a manufacturer, I think you assume of batteries. I actually had mentioned C/T manufacturer in the other post, where the manufacturer wants to guarantee his product.
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Reply By: Member - Mike DID - Saturday, Jul 15, 2006 at 11:45

Saturday, Jul 15, 2006 at 11:45
Here are some POSSIBLE reasons why people may have had problems in keeping their CamperTrailer batteries fully charged and therefore have only had short life out of them.

- Using too thin wire because of confusion over the specified wire - mm Outside Diameter versus mm squared of copper - as explained by Collyn Rivers three years ago.

- Using too thin wire because of confusion over the cable's current-carrying capacity (before melting the Insulation) and the cable's current carrying capacity without excessive volatge drop (over the Positive AND Earth wire). A 50 amp rated cable will have too much voltage drop at 10 amps to charge a battery while also running a 3-way fridge in a CT.

- Using wire that is too thin to charge the battery while also feeding 10 amps to a 3-way fridge in a CT.

- Using Trailer Connectors that will not reliably carry the current without going high-resistance.

- The Alternator Regulator is the older-generation Relay Regulator which does not provide Temperature Compensation and will drift in output voltage unless adjusted annually.

- Not recognising that you can't charge a WETCELL Deep Cycle in a four hour drive, even if you do feed it with 14.4 volts.

Mike
AnswerID: 183589

Follow Up By: Member - JohnR (Vic)&Moses - Saturday, Jul 15, 2006 at 12:16

Saturday, Jul 15, 2006 at 12:16
Yes Mike, I think there are potentially several problems including all the ones you mention. I had not thought of thos fridges as I have never had to think about them. I think we seldom actually know from day to day, hour to hour what is actually stored in our battery systems.

It actually arose after I asked a question. The 10mm sq cable I used to an Anderson plug and the Nissan alternator is capable enough as I understand. The Prado ws identified to me as having caused a problem to this particular C/T manufacturer.
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Follow Up By: Crackles - Saturday, Jul 15, 2006 at 17:46

Saturday, Jul 15, 2006 at 17:46
"- Not recognising that you can't charge a WETCELL Deep Cycle in a four hour drive, even if you do feed it with 14.4 volts"
Yes Mike many push the theory that the average 4x4 can't charge a wet cell deep cycle but in reality that's certainly not the case. I run 2 x 115 amp hour Deep Cycle batts in parrallel in a diesel 105, start the engine with them, run the fridge, lights & winch regually & so far have lasted 3 years, have never let me down & only been put on a charger twice as a check to see if they where being fully charged. Even with short 1 to 2 hour runs into camp the batteries were still being charged to 90%+ giving me over 210 amp hour to use. When towing the van which has another 115 AH, still it has no issue bringing that up to 90%+charge in a 2 hour drive despite both the 3 way fridge & 73 litre Autofridge running. Why does my system work when most experts say it wont?............35mm & 16mm heavy duty cables & connectors, 50 amp Anderson plugs & NO fancy electronic battery management systems which IMHO don't allow proper charging when used in cicuits that include both deep cycle & regular starting batts.
Cheers Craig...............
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Follow Up By: Member - Mike DID - Saturday, Jul 15, 2006 at 17:51

Saturday, Jul 15, 2006 at 17:51
Craig

Interesting - what manufacturer and model is each battery ?

mike
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Follow Up By: Crackles - Saturday, Jul 15, 2006 at 18:33

Saturday, Jul 15, 2006 at 18:33
Trojan 27TMH.
In the past I have always run deep cycles together with the standard Toyota starting batteries, firstly using a Sure Power diode isolator which only lasted 2 years then on other cars joining both batteries together only isolating with a 200amp key switch as required. These rarely lasted more than 3 years. With hind sight I put this down to the batteries being under sized requiring me to flatten the 85AH deep cycles too frequently. I put my current system together as an experiment (against some expert advice). I was told by someone in the solar buisiness that the key to long battery life was to install batteries of the same age, size & construction & minimise discharging them below 30%. By installing 2 x 115amp Hour batts in parallel I have achieved almost 4 days running of the fridge & lights in up to 35 degree heat & still able to start the car. All this with no expensive isolator systems, solar panels or generators. I understand that it's unlikely the battery's will ever be fully charged (above 95%) particually after short trips but with so many amp hour to spare it doesn't really matter & now just over 3 years since fitting this doesn't appear to be affecting the life. Will be interesting to see how long they do go.
Cheers Craig........
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Follow Up By: fifooz - Monday, Jul 17, 2006 at 18:50

Monday, Jul 17, 2006 at 18:50
Craig,

Your setup definitely sounds interesting and I'd like clarification on a couple of points.

1. Since you do not have any sort of isolator, how do you monitor/determine if your batteries are getting too low? Particulary too low to start the vehicle?

Do you have some sort of backup or do you always drive somewhere every couple of days whilst camping, therby eliminating the problem?

2. Would this system work in a vehicle that has an ECU? I have a 79 series turbo diesel and am in the process of deciding what dual battery setup to go with.

I know that with dissimilar batteries that I need to use something like a Redarc but not sure if this is still a problem if using identical batteries.

The general consensus on this site seems to be Redarc + AGM, which is what I had decided to go with until I read your post. Even though most don't see an issue with mounting an AGM battery under the bonnet, and many have done it, there still seems to be a slight question mark regarding excessive heat, as far as I can tell.

Regards,
Peter

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Follow Up By: Crackles - Monday, Jul 17, 2006 at 21:32

Monday, Jul 17, 2006 at 21:32
Peter, most of my trips are touring not base camps stopping for no more than 3 days so I rarely bother to monitor the voltage other than out of interest with a multi tester. I did have a Jacar volt meter with low volt alarm but it packed it in after 4 weeks & never replaced it. As a back up you could install a simple (& cheap) low voltage disconnect switch on the fridge & light circuit but haven't bothered on mine yet. 6 months after I fitted the batteries I found out some of the Vic Police 4x4s had the same setup to run their winches & communication gear.
The one downside I have found is the need to regually check the electrolite levels as they normally need topping up 2 to 3 times a year. For a battery that is not supposed to be any good for starting, by cranking off 2 it spins the motor over very quickly. With no electronic isolater I can't see any problem with running on a vehicle with an ECU as in reality my system is just one big battery & Trojan apparently now make a 130 AH battery in the same case. With 260 AH even if you left 60 AH to start the car, it still leaves 200AH to run the fridge. In 25 degree heat some fridges could theoretically go a whole week:-)
I was also looking at fitting 2 AGMs but the cost v's the amp hours made it hard to justify, in fact I would have needed to fit 3 to match the capacity of the Deep cycles. The trade off is they do take longer to charge & if you don't regually drive the car or do like base camping I doubt this system would be as successfull.
I too have seen AGMs fail apparently due to the heat but was unaware it was a common problem.
As previously stated I'm still only trialing this set up but a few friends are now running the same, unfortunately it takes many years to see if it's actually reliable.
Cheers Craig.............
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Follow Up By: Member - Mike DID - Monday, Jul 17, 2006 at 22:00

Monday, Jul 17, 2006 at 22:00
The Trojan 27TMH have a Cold Cranking Amps rating of 630 - so with two of them in parallel, there is plenty of reserve, which will help them to live for long.

Mike
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Follow Up By: fifooz - Tuesday, Jul 18, 2006 at 21:53

Tuesday, Jul 18, 2006 at 21:53
Craig,

Thanks for your reply; helped to clarify exactly how you're using the setup you described. As I said, it definitely appeals to me and I think that is the way I'll go. I wouldn't have considered this option except for your post.

I like the idea of not having to install a battery isolator; keeps things very simple, as long as one is aware of the limitations. I believe that I can live with the limitations.

I was fairly certain that 2 identical batteries in parallel would not be a problem for an ECU but wanted confirmation.

So, once again, much appreciate the feedback.

Peter
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Reply By: Member - Mike DID - Saturday, Jul 15, 2006 at 11:52

Saturday, Jul 15, 2006 at 11:52
Pajeros now have 125 amp Alternators (the output rating is AMPS not amphours). But I suspect that this current level can't be sustained for more than several minutes.

The Alternator will not put out 14.4 volts at 125 amps. It's rated at 1500 watts (which is pretty impressive) but that means 125 amps at 12 volts.

Reminds you a bit of Solar Panel Watts - an 80 watt panel will put out 80 watts - but not when charging a battery at 14 volts.

Mike
AnswerID: 183592

Follow Up By: Marn - Saturday, Jul 15, 2006 at 17:01

Saturday, Jul 15, 2006 at 17:01
Why would it not put out 80 watts when charging a battery?
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Follow Up By: Member - Mike DID - Saturday, Jul 15, 2006 at 17:59

Saturday, Jul 15, 2006 at 17:59
Because an 80 watt Solar Panel can put out a MAXIMUM of 80 watts, but ONLY at a voltage of around 17 volts.

A solar panel at a particular level of illumination is a constant current source - at 17 volts it will put out 4.6 amps (80 watts), at 14 volts it will put out 4.65 amps (65 watts), at 7 volts it will put out 4.7 amps (33 watts), into a dead short it will put out 4.75 amps (zero watts).

Mike
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Follow Up By: Marn - Saturday, Jul 15, 2006 at 18:55

Saturday, Jul 15, 2006 at 18:55
Very interesting, Thankyou
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Reply By: Eric Experience. - Saturday, Jul 15, 2006 at 13:19

Saturday, Jul 15, 2006 at 13:19
John
The critical isue on charging batteries is the voltage at the battery terminals, nothing else matters. The correct voltage for a lead acid battery is 13.8 to float or maintain the battery and 14.6 maximum for chargeing. so run the motor at cruising speed with a voltmeter on the terminals, then switch you lights and other loads on to check on the voltager. if the voltage is to low measure the voltage between the negative terminal of you ct batery and you alternator case, to do this you will use a long piece of thin wire to extend your meter leads, the voltage you are measuring should be very low, about 1/10th of a volt. Eric.
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Reply By: Member - Phil G (SA) - Sunday, Jul 16, 2006 at 01:10

Sunday, Jul 16, 2006 at 01:10
Hi John,
Just to add to the good info provided by Mike and Eric,

#1 The earthing is often ignored. People seem to forget that earth is part of the circuit back to the alternator (particularly with C/T installations), and a decent earth back to the engine block is necessary for any battery being charged by an alternator.

#2 I think the C/T manufacturer is spreading a Furphy about Prados. I continuously measure 2nd battery voltage on my vehicles (previous 2 were both Prados). Prados have a minimum of 80amp alternator, which will supply 14.2v to any auxillary battery.

#3 I don't have a problem with the "small" cables that are in vehicles today. They are usually appropriate for the circuit, so that things like globes last a long time. Small cables with auxillary batteries systems are simply a sign of a bad installation.

#4 Driving Lights are usually not a problem. Most of us drive during the day, so aren't using the lights when our aux batteries are being charged.
AnswerID: 183702

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