Is a 2nd battery vital with a winch?

Submitted: Tuesday, Jul 25, 2006 at 22:03
ThreadID: 36159 Views:3165 Replies:10 FollowUps:7
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Hi all,

I have heard that if you try to run a winch off your cranking battery there is a danger of burning out your alternator (tries to put back in the high level of current the winch is taking out?)

Can anyone shed some knowledge on this? Are their any alternative safeguards you can put in place to prevent it (assuming the risk is real)?

I haven't got room under the bonnet for a second battery (at least not without some serious moving around of stuff) and carry a "jump start" as backup if I drain the main battery.

I would also be interested in anyone who has fitted a dual battery setup to a GU Patrol Ti 4500 petrol in terms of how they fitted it in. I took it to OL and they looked under the bonnet and just scratched their heads (didn't fill me with a lot of confidence in their knowledge).

Thanks in advance

Trevor
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Reply By: Truckster (Vic) - Tuesday, Jul 25, 2006 at 22:06

Tuesday, Jul 25, 2006 at 22:06
first weekend I had my warn 10k fitted, only had single battery.
Was a weekend trip up Woods point/Mt Skene etc.. Well used the winch 4-5 times with some LONG pulls... in the end the battery gave out and wouldnt start (not good 10.30 at night in weeing rain)... got it running back to Woods Pt Pub, overnight woke up and battery was DEAD..

Next week fitted dual battery system, and havent suffered since.

Mate had duals in his 98 mod on LPG, but sold it yr or so ago so cant get photos, but yes, it can be done

YMMV.
AnswerID: 185318

Reply By: lost - Tuesday, Jul 25, 2006 at 22:17

Tuesday, Jul 25, 2006 at 22:17
trevor, when i first go my troopy i had the warn winch fitted with only 1 battery fitted used it about a dozen times to pull other people out(patrols and cruisers) and didnt have a drama with the battery dying on me or the alternator for that matter. i always found when using the winch id have the 4wd running and revs set at about 1500rpm and havent had a drama
AnswerID: 185322

Reply By: Member - andrew B (Kununurra) - Tuesday, Jul 25, 2006 at 22:30

Tuesday, Jul 25, 2006 at 22:30
I'm not sure that it is 100% neseserry, but I feel a lot better for having 2 batteries and the car running when I use my winch. I installed an arb tray in the 2.8 GU, and I'm sure it had directions on what to moove to fit it to a petrol. It mounts against the firewall on the passenger side, and in my case required the removal of the vacuum switches from their bracket, the bracket removed, and then the switchpanel for the vacuum gear (EGR, a couple of others) mounted on a bracket built into the ARB unit. It came with 2 bolts that bolted it down to existing nissan threaded holes in the guard, and a plate with threads and bolts that conected the rear of the unit to the sill at the top of the firewall. Like I said earlier, I'm sureit came with instructions for the petrol model.

Very happy with it so far, even had mounting holes in the side for the HD solenoid

Cheers Andrew
AnswerID: 185324

Follow Up By: lost - Tuesday, Jul 25, 2006 at 22:46

Tuesday, Jul 25, 2006 at 22:46
andrew just wondering what battery you have ur winch powering off, the main or 2nd battery.

thanks
lost
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Follow Up By: Member - andrew B (Kununurra) - Tuesday, Jul 25, 2006 at 23:00

Tuesday, Jul 25, 2006 at 23:00
The winch is hard wired to the main battery, but my set up is a simple solenoid, so whin the engine is running both batteries are in parallell, so it runs off both.

It hasn't ben set up that long, but I haven't had a problem with starting. Initially I was a little concerned that if I drained the aux substantially, when I turned the ignition on (thus connecting the batteries together) the flat battery would suck the power from the starter during glow time, and then I'd be left with not enough power to start it. It hasn't happened yet.....I have a cheap isolator on the negative termanal of the aux so I can take it out of the system.

Cheers Andrew
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FollowupID: 442108

Follow Up By: lost - Tuesday, Jul 25, 2006 at 23:41

Tuesday, Jul 25, 2006 at 23:41
thanks andrew

i had that same set up in my old hilux and it was good for a yr or so, then i started having the problems like you have spoke about, main battery dead so it started sucking the guts out off the 2nd battery, it got a pain in da butt having to try and start in the mornings, ended up having to push start( i had fridge and accesserys running off 2nd battery over night.

lost
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FollowupID: 442116

Follow Up By: Member - andrew B (Kununurra) - Wednesday, Jul 26, 2006 at 00:14

Wednesday, Jul 26, 2006 at 00:14
I'm a little concerned this may happen, one good battery may hide the other one's deterioration, especially in the situation you stated above where the starter is stuffed, the aux does the starting, then when you run the aux down camping you end up stranded. I suppose keeping an eye on battery condition regularly will help. I like the simple set up though. Have heard of a similar setup where the relay is somehow wired into the oil pressure switch, so they are not in paralell until the engine starts, but that is getting a little bit more complex.....possibly should get a smart solenoid, but they may not allow winching from both batteries. A manual switch may be the go, but then human error may be the biggest problem.

Cheers Andrew
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FollowupID: 442121

Follow Up By: Member - Brian (Gold Coast) - Wednesday, Jul 26, 2006 at 06:38

Wednesday, Jul 26, 2006 at 06:38
I may stand corrected here, but I have been told that the " flat battery would suck the power from the starter during glow time, and then I'd be left with not enough power to start it" thing is a myth. Apparently modern batteries don't do this (?).

I also run a solenoid and the only drama I have is failed solenoids! So the aux battery sometimes doesn't charge up.

Cheers

Brian
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FollowupID: 442130

Follow Up By: Member - Coyote (SA) - Wednesday, Jul 26, 2006 at 08:17

Wednesday, Jul 26, 2006 at 08:17
I have a smart solenoid on mine with the winch connected to the main/starter battery. However, if worse comes to worse I have button on the dash which I can press which connects the two batteries. (it is sprung so as soon as you take your finger off the button it goes back to the smart solenoid).
The idea is that for example think of the 2 batteries as glasses of water.. if one is empty, without the smart solenoid, the 2nd glass will fill the other until they are both at the same level (ie now both are only 1/2). and will always be trying to bring them both to the same level.. (bad news if one battery is stuffed) If you keep doing this you will eventuially stuff both batteries.. With the smart solenoid, the second battery (glass of water) stays isolated until the first one is full, then it will fill/charge the second.. if worse comes to worse and my 1st is empty becuase I left the lights on or winched myself out of the creek with the engine dead... then when I get to the other side and the battery is flat. I can press the button and this connects the 2 batteries hopefully giving me enough charge to crank the engine.. I wouldn't operate a winch without a dual battery or as you say at least a jump start kit etc.. All well and good to say you will winch with the engine running.. but what if you can't . I do a lot of travelling solo so I need the security..if you are with a club then all you need is some jumper leads.. in fact better still - a Snatch strap.
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Reply By: Crackles - Tuesday, Jul 25, 2006 at 22:51

Tuesday, Jul 25, 2006 at 22:51
Trevor, all our work trucks originally had electric winches running off a single starting battery & it definately shortened their life although never had an alternator burn out despite some heavy extended use. If the winch is just there on the off chance you may get stuck I wouldn't bother with another batt but if you expect to be using it regually I'd put the dual battery system in to maximise battery life & extend your winch time.
Cheers Craig...........
AnswerID: 185328

Reply By: Martyn (WA) - Tuesday, Jul 25, 2006 at 23:28

Tuesday, Jul 25, 2006 at 23:28
Trevor,
Would go for the second battery, I've got an X9 winch and I winch of the second battery wired direct, I've got one of those hybrid batteries, seems to work fine for me, I've winched my 3.0 TD up a hill with the camper trailer on, regarded that as a bit of a test, no problem.
I know the batteries will go in, I think the second one has to be a tad smaller than the normal N70ZZ or whatever it is. There was definitely a problem with the 4.8 something to do with the ABS. Saw an ad recently for a company that's got brackets that mount the battery underneath is some sort of bomb proof casing, seemed to look OK, not sure about voltage drop etc. Plus they had those orbital batteries installed, cost a million buck and can be mounted anyway up.
Not sure if this helps at all. My opinions and views as usual.
Keep the shiny side up

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AnswerID: 185335

Reply By: Member - Troll 81 (QLD) - Wednesday, Jul 26, 2006 at 03:31

Wednesday, Jul 26, 2006 at 03:31
Trevor I have a second battery in my ST in the top right corner. I think they just moved the air filter box a bit and some other bits and pieces but I don't think it's a big job. I can send you a photo over the weekend if you like?
AnswerID: 185345

Reply By: Sand Man (SA) - Wednesday, Jul 26, 2006 at 06:07

Wednesday, Jul 26, 2006 at 06:07
Trevor,

Providing the starting battery is in good condition, there should be no need for a second battery. Winches should only be used while engine is running.

In fact, IMO the quickest way to "destroy" an expensive AGM deep cycle battery, would be to whack a heavy current draw on it. They are not designed for high current draw, but prolonged (deep) low current drainage.

If you are "paranoid" about draining your starting battery, yes you could use an auxiliary, but NOT a deep cycle one.

As for burning out the alternator, that sounds like rubbish to me.

I'll stand corrected if anybody has factual information to the contrary.
Bill


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AnswerID: 185347

Reply By: Grizzle - Wednesday, Jul 26, 2006 at 08:41

Wednesday, Jul 26, 2006 at 08:41
I have (not formuch longer) a 4.8 TI Patrol. I put the second battery in the back behind the cargo barrier. I think Pirahna do it that way as well. Just make sure you run very heavy duty cable and you should be OK.

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AnswerID: 185366

Follow Up By: geocacher (djcache) - Thursday, Jul 27, 2006 at 12:59

Thursday, Jul 27, 2006 at 12:59
If you plan on winching with a setup like this use REALLY heavy cable. If I get time later I'll do the calculations but you aren't going to be anywhere near cheap in dollar terms.

A winch pulls over 400 amps near stall or pulling off a full drum on a short winch.

If you are bridging two batteries you are going to be trying to achieve 200+ amps from each. Any isolator switches or solenoids used need to be rated at well above this for continuous duty. Many are rated for this current for less than 30 seconds only.

If you go undersize on your cable for this purpose over a long cable run to the rear of the vehicle you won't get a very usefull voltage from your aux battery after the voltage drop and you could well end up with a fire.

Battery equalisation (ie. full to flat) in a short space of time is a bit of a furphy. I wouldn't worry too much about it, your batteries need to be isolated when the vehicle isn't running anyway with a bypass switch or solenoid for winching or self sufficient jump starting. If there's one thing on a 4wd setup you need to do properly it's a dual battery system. Cutting corners now will cost you in early replacement of expensive batteries, and upsizing cables to what they should have been in the first place later.

Dave
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Reply By: Robin - Wednesday, Jul 26, 2006 at 09:37

Wednesday, Jul 26, 2006 at 09:37
Only ever run single battery here Trevor, and always run car when winching .

Main issue is to maintain an adequate voltage which comes from having a battery with a low internal resistance.
CCA- cold cranking amps is a close enough battery specification and 750cca
should be minimum. This is a bit more than your standard N70 battery.

I use an Exide Orbital 48ah spiral wound unit which provides about 3 times the useful winching of a standard patrol 70ah battery.
This fits in standard space.
You can get a bigger versions but have to re-work battery area to fit , and not required anyway because the exide orbital has enough power such that the winch needs a rest to cool off before the battery backed up by alternator goes flat.

Robin Miller
AnswerID: 185372

Reply By: Kiwi Kia - Wednesday, Jul 26, 2006 at 14:38

Wednesday, Jul 26, 2006 at 14:38
I have two batteries fitted in my Paj. I have put a quick disconect devices (one turn of knob) on each of the batteries positve terminals. If I have any doubts I can isolate either battery very simply and quickly - no tools or electric relays etc. required. By turning 'off' a battery I can be sure that it is always available as the starting battery. If I want to check the state of a battery turn one off and try a start with headlights, turn off that battery, turn the other battery back on and repeat test with other battery. Yo can usually get the quick disconect devices at caravan, boat or truck spares stores.

I am not refering to the marine type that actually release the cable from the terminal, this type allow to physically remove a battery very quickly. The other type of quick disconect allows you isolate but does not release the cable.
AnswerID: 185403

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