Sunday, Sep 24, 2006 at 07:41
Hi Scott,
Interesting this failure, not quite the classic series II as its #1 piston with a crack, but does have the hole. But Nissan denying warranty on what is otherwise within warranty is unusual.
This is the first owner reported series III ZD30 failure and unfortunately its not straightforward. Opening up the engine yourself,
well that is just asking for trouble on a warrantied vehicle.
But the first thought that springs to my mind is the oil changes. This motor is super critical to the type of oil and I wonder if the wrong grade has been used. All
too easy to put in CG by mistake. And this failure has occurred at 50K, pretty low even by series II standards.
Also the compression readings are interesting, 0.6bg (8.7psi) per revolution? As this engine is a 17:1 compression, should read in the order of 17bg (250psi) maximum, yet it topped the guage out at 20bg (290psi). Now if the turbo was pumping out 20psi while doing the compression
test, then max compression (ignoring mechanical losses) is ~340psi. But the turbo would barely be turning, nevermind putting out any psi increase at idle. Just not sure of the diagnosis.
While there is no denying this is a failure, is it just a co-incidence that it was owner serviced and also the only reported series III failure?
Typical to see all the normal ZD30 knockers out again, one series III "failure" and all series III's written off. But funny how a GU 4.2TD failure at 3,000km mentioned above doesn't make that engine a writeoff and not one knocker even mentions this (Note -I think the 4.2TD is one of the most reliable engines, apart from its overheating issues). All mechanical devices will have a failure rate, its just what is "acceptable" that is questionable and why there is a manufacturers warranty.
I actually think its quite humerous to see the vitriolic passion some people hate this engine with, me thinks they have some sort of size issue:) All have the theme that its too small to pull a 3 tonne vehicle, yet the average truck engine at 16 litres pulls 36+tonne - you do the math!
But regardless of all this, I do feel for Don and hope he keeps the pressure on Nissan. As said earlier, Don needs to stick to the facts, not get angry and just keep on plugging away at head office.
Cheers
Captain
PS - Pesty, when in the outback, I would be far more worried about puntured tyres, battery failure, shock failure, diff failure etc... All these are real failures that have occurred countless times on many, many outback trips and have resulted in people needing assitance by others. I have yet to hear of any ZD30 failure on any "outback" trip, but even if it did occur it would be way down my list of likely problems to worry about :)
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