Electric brake control

Submitted: Friday, Sep 29, 2006 at 07:44
ThreadID: 38139 Views:5855 Replies:7 FollowUps:12
This Thread has been Archived
I've read some of the archives and it seems that many people say don't get a 'Voyager'. Have they improved them because it seems that in most of the places my friend and I have enquired they recommend them.
What is a good unit and how much should I expect to pay for it's installation?
Back Expand Un-Read 0 Moderator

Reply By: Member - Norm C (QLD) - Friday, Sep 29, 2006 at 07:50

Friday, Sep 29, 2006 at 07:50
My understanding is that the Voyagert is a very good unit, but the Prodigy from the same manufacturer, is much better.
I have the Prodigy. The Voyager is still recommended by a number of CT manufacturers, possibly because they haven't caught up with the newer Prodigy, or because the Prodigy is a bit more expensive.
AnswerID: 197089

Follow Up By: itsdave - Friday, Sep 29, 2006 at 14:18

Friday, Sep 29, 2006 at 14:18
The earlier Voyagers gave problems (grey face) whereas the later one (purple face) was upgraded. I had the earlier model and ended up replacing it with a Prodigy and wouldn't recommend any other. Great for ease of use . Don't get the voyager I'm sure in time you'll regret it

Cheers Dave
0
FollowupID: 455600

Reply By: Ian from Thermoguard Instruments - Friday, Sep 29, 2006 at 08:15

Friday, Sep 29, 2006 at 08:15
Hi Twinkels,

Been using a Tekonsha Voyager with our 2.2 tonne tandem van for the last two years. Works perfectly and absolutely no problems - excellent unit IMHO.
AnswerID: 197090

Reply By: Darian (SA) - Friday, Sep 29, 2006 at 08:42

Friday, Sep 29, 2006 at 08:42
I use a prodigy - its has been excellent to date - there has been some comment here in recent times - all good - the seem to be an all round winner, for ease of use and relaibility (they work in reverse too - the Voyager may not).
AnswerID: 197095

Follow Up By: Member - Charlie M (SA) - Friday, Sep 29, 2006 at 19:44

Friday, Sep 29, 2006 at 19:44
The cam action of electric brake shoes is imposable to work in reverse. The magnet will activate on to the hub face, BUT the brake shoes will not touch the drum to stop the van/trailer at all. They work when rolling forwards NOT in reverse
Cheers
Charlie
0
FollowupID: 455666

Follow Up By: V8 Troopie - Saturday, Sep 30, 2006 at 02:37

Saturday, Sep 30, 2006 at 02:37
Are you REALLY sure about that Charlie?
I had my trailers electric brakes apart and studied the action. The (electro)magnet activates the arm in both directions as you say. Then the cam arm opens the shoes in both directions too. I tried it then by spinning the jacked up wheel, it stops in both directions.
Yes, I agree with you, the magnet arm appears directional and the brakes come as a left and right module, Perhaps they work much better when operated in the preferred direction but I would not go as far as saying they work not at all in reverse.
Klaus
0
FollowupID: 455709

Follow Up By: Gerhardp1 - Saturday, Sep 30, 2006 at 10:07

Saturday, Sep 30, 2006 at 10:07
I second that. Back in the days when we had drum brakes all around in cars, the brakes certianly worked in reverse, otherwise backing out of a hilly driveway would have been hilarious...not to mention driving in general.

The Alko brakes (used in most trailers) have not had the cams ground off so they don't operate in reverse - they do. As Klaus points out, they may not work as well in reverse but then you don't go backwards at 100k either so they don't have to.
0
FollowupID: 455737

Follow Up By: Member - Charlie M (SA) - Monday, Oct 02, 2006 at 22:03

Monday, Oct 02, 2006 at 22:03
V8 Troopie the brakes work as the cam travels out to the maximum radius of the shoe face to give max brake pressure on outer drum surface when travelling forwards. In reverse the cam is pulled into the centre of the drum giving no braking power as the cam CANNOT extend the brake shoes to the outer surface of the drums to give braking. Magnet will active an drum face in both directions.

Gerhardp1 The drum brakes on cars are operated on a hydraulic system with the foot brake pedal to expand the shoes and WILL operate in either direction. A completely different system to electric brakes. Electric and hydraulic hubs will not fit to each other's systems as they are different sizes.
Cheers
Charlie
0
FollowupID: 456024

Follow Up By: V8 Troopie - Tuesday, Oct 03, 2006 at 00:01

Tuesday, Oct 03, 2006 at 00:01
Well Charlie, you are doing your very best to convince me that your electric brakes work differently from mine. Maybe so, maybe NOT so.
I don't buy your argument of the cam travelling toward the centre of the drum - mine certainly does not do that.

For a moment, to give you a mental picture, imagine a brake assembly like a clock face, the axle is where the clock hands attach.
At the 12 o clock position is the pivot of the magnet arm, it can travel to either side, like a pendulum, travelling ALWAYS toward the OUTER face of the brake backing. The magnet is at the 6 o clock position at rest.

The "cam" itself ( the bit that pushes the brake shoes apart) is just a flat portion on the pivot of the magnet arm, it opens the shoes in EITHER direction from the rest position.
The magnet arm is curved so it gets around the axle to give it the maximum lever length. It may "look" as if its directional but from an operating point of view it is not. It is directional in the way the magnet moves in the direction of the arm curve when the wheel rotates forward as then there is possibly more magnet movement available. However, there is sufficient magnet movement (on my brakes) to brake in reverse WHEN the brake adjuster is set correctly.
The only thing that makes the brakes truly left and right handed is the attachment of the hand brake cable, this does indeed only work one way.

So, I suggest you have another good look at your brakes, perhaps they need adjusting or something is wrong in there since you insist they only brake while rolling forward.

Just imagine the legalities of marketing a trailer braking system that only works in one direction. I do not think such a device would be fit for sale, morally or legally. Neither do I think any manufacturer would be game to maket one.

Cheers,
Klaus
0
FollowupID: 456061

Follow Up By: Gerhardp1 - Tuesday, Oct 03, 2006 at 09:34

Tuesday, Oct 03, 2006 at 09:34
I second that again.

The cam you are talking about is actually a square and if you move the actuator lever to the rear (as when the brake is applied going forwards) two high points of the square push the shoes out at the top.

When you move the actuator lever forward, as when braking in reverse, the other 2 high points move the shoes out at the top.

My point about the drum brakes in cars was merely to illustrate that drums are capable of operating in reverse - I am fully aware that hydraulics have a different actuating method to electrics. BUT, the handbrake on the old hydraulic drums works the same way as electrics - it operates a cam to expand the shoes.

However, an old saying goes: a man convinced against his will, is of the same opinion still.

So I suggest you go to the next caravanning show and talk to the man from Alko who might convince you that you are wrong. He has working models of brakes in see through apparatus which will give you indisputable visual evidence that Alko electric brakes DO work in reverse.

There has to be a reason why Tekonsha specifies that their Prodigy electric brake controller (and possibly other models) work in reverse. They'd be in court getting sued quick smart for a claim like that if it was false.

Gerhard
0
FollowupID: 456082

Reply By: Member - Vincent A M (NSW) - Friday, Sep 29, 2006 at 09:03

Friday, Sep 29, 2006 at 09:03
Remember that if you tow one of the newer type hydraulic-Electric trailers with the brake away system (mainly Larger trailers over 2ton) what ever brand you will need to have the Power wire hooked up as well, The electric brakes wire only sets off the relay so the brakes work, the power wire is the main power to the unit Most auto electrician's are unaware of this & we have many customers come back to say the brakes don't work we run a 12 volt wire & there fine
AnswerID: 197102

Reply By: Gerhardp1 - Friday, Sep 29, 2006 at 09:14

Friday, Sep 29, 2006 at 09:14
I have a prodigy and it worked perfectly on the recent Cape York trip.

I put new brakes on the trailer before leaving, and it took a while for the linings and magnets to bed to the drums. I like the fact that with the Prodigy I can see numerically how much activation it has - as the brakes and magnets bedded in, I went from a base setting of 8.0 down to 6.5.

It's also nice to reduce the braking when there's water in them after a crossing and be able to see where to reset again when all is dry. And they work in reverse which is also nice.

Finally you can easily remove it when not towing which is a big bonus if you have to mount it where you bang it with your knee getting in and out of the car.
AnswerID: 197103

Follow Up By: Johnny boy - Friday, Sep 29, 2006 at 12:00

Friday, Sep 29, 2006 at 12:00
I went to the 4wd & camping show in Penrith the other week and bought the PRODIGY it was marked as $200 and I need to get it fitted which will be done next tuesday for about $100 on my 100 ser L/C and I actually NEG a deal for $170 at the show from Coast to Coast caravan and lesure 44 Adderley st Silverwater NSW (02) 9647.1164 its supose to be the Rolls Royce of controllers and when My wife and 2 boys are involved not to mention other motorest you cant skimp on a sub standard brand .... anyway thats my 2 cents worth hope I helped a little as I was confused as to which way to go myself.

Speak to Derek from Affordable batteries he was my savior and he knows his stuff he is also a member here .

Regards J.B.
0
FollowupID: 455579

Follow Up By: Ian from Thermoguard Instruments - Friday, Sep 29, 2006 at 15:39

Friday, Sep 29, 2006 at 15:39
J.B.
"you cant skimp on a sub standard brand " - The Voyager and Prodigy are different model controllers, both made by Tekonsha. The Voyager was Tekonsha's 'standard' until superseded by the newer, flasher (& more expensive) Prodigy. I don't think that makes it "sub-standard", does it?
0
FollowupID: 455614

Follow Up By: Johnny boy - Friday, Sep 29, 2006 at 18:23

Friday, Sep 29, 2006 at 18:23
Ian
I actually ment OTHER brands I know that the voyager is made by the same company as thats what alot of Installers were trying to sell me and it is not rubish at all but I also had alot of no name brands thrown at me as I supose that alot of people just want cheap at no consideration of the quality because they dont know any better but with some solid research and ADVICE from fellow E/O members that have the products I think we may be able to make a well informed decision

Regards J.B
0
FollowupID: 455646

Follow Up By: Ian from Thermoguard Instruments - Saturday, Sep 30, 2006 at 08:29

Saturday, Sep 30, 2006 at 08:29
Sorry J.B, I misunderstood your point. I thought you were canning the Voyager. My apologies.
0
FollowupID: 455719

Follow Up By: Johnny boy - Saturday, Sep 30, 2006 at 09:33

Saturday, Sep 30, 2006 at 09:33
Alls good mate !!

0
FollowupID: 455731

Reply By: Member - Brian (Gold Coast) - Friday, Sep 29, 2006 at 15:59

Friday, Sep 29, 2006 at 15:59
I have a Voyager, apart from calibration issues when I first fitted it, my fault not the unit, I am very happy with it. Had it since Feb 2005. Just make sure you calibrate it properly and calibrate it with the trailer brakes warmed up.... that was my drama, I didn't let the brakes warm up and the cal was way out! I re-caled it with warm brakes and have not touched it since.

Hope this helps

Brian
AnswerID: 197167

Reply By: Twinkles - Friday, Sep 29, 2006 at 16:20

Friday, Sep 29, 2006 at 16:20
Thanks everyone. I spoke to a local auto electrician and decided on the Voyager. Got it on ebay cheaper than sold around here. Got a quote to wire it up with 12v wire to plug as well for $160. Two other quotes much more.
AnswerID: 197171

Sponsored Links

Popular Products (9)