Mitsubishi Challeneger 2001

Submitted: Monday, Oct 09, 2006 at 21:28
ThreadID: 38380 Views:9804 Replies:12 FollowUps:12
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We recently bought a 2001 Challenger. On the weekend we attempted to engage 4wd (4H). The dash 4wd light did not come on and it did not engage 4wd (4H or 4L) The light in the dash does not come on even when the the ignition is turned on. Has anybody had this problem or can anybody help us with what the problem could be. Thanks.
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Reply By: Old4runner - Tuesday, Oct 10, 2006 at 00:50

Tuesday, Oct 10, 2006 at 00:50
Hi there. You dont say whether the gearbox is manual or automatic or if you have free wheeling hubs or automatic locking hubs. At one stage Mitsubishi played around with number of configurations with hubs and gearboxes. Also the Hi Lo selector lever may not be engaging properly. I have a V6 4Runner which is identical in many respects to the Challenger and had a similar problem in the initial stages, but after going bush many times and gettng to use the transfer case more than frequently, it has freed up to the point where engaging four wheel drive Hi or Lo is no longer a problem. There are times when it wont disengage from four wheel drive , but I reverse a couple of feet and problem solved. Assuming that the globe in the dash hasnt blown there reqally shouldnt be a problem with engaging Hi or Lo range. Just make sure the car is not moving when you try to engage the transfer lever.
AnswerID: 198482

Follow Up By: rbarnes - Tuesday, Oct 10, 2006 at 09:24

Tuesday, Oct 10, 2006 at 09:24
hi, sorry it is an automatic and the hubs free wheeling, i think (we leave them alone)
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FollowupID: 457196

Reply By: Member - Oldplodder (QLD) - Tuesday, Oct 10, 2006 at 07:38

Tuesday, Oct 10, 2006 at 07:38
I think the challenger is similar to the pajeros with the 'super select'.

1. It could be just the dash lights. All 4 dash lights come on when the car is first started to show they are working, then the lower two (the rear wheels) stay on when in 2wd. My lower 2 lights (bulbs) are not working on mine, and the bulbs do have a limited life. The upper 2 lights do work on mine when in 4wd.

2. Difficulty engaging 4wd is a known problem on cars which have not been put into 4wd on a regular basis.

The system uses the 4wd lever to engage 4wd in the transfer case, and a vacumn system to engage the front drive shafts in the front diff.

Usually on engaging 4wd (4H or 4Hlc), the top two lights start flashing to show 4wd has been selected in the transfer case, then go to a soild light when 4wd is engaged in the front diff by the engagement of the front drive shafts in the diff . The problem is that the vacumn actuation system (the vacumn solenoids in the front diff) can get stiff with age and non use, or leaky pipes, and not work properly, resulting in the 4wd lights just flashing and not showing engagement of the front drive shafts.

I think your problem may be the first since the lights are not working at all since you do not have flashing lights. :-).

I am not sure how to replace the lights, havn't done it on mine yet.

You could try the pajero/mitsubishi Victorian 4wd club forum for more information and other challenger users.

www.pajeroclub.com.au/home/publicforum/

You may need to register to use the forum, but it is free and very good.
There are other challenger owners on the forum.
And I know some one did post a diagram on how the system works.

AnswerID: 198498

Follow Up By: rbarnes - Tuesday, Oct 10, 2006 at 09:28

Tuesday, Oct 10, 2006 at 09:28
Thanks. We are not sure what it might be. We jacked the car up and tried to engage 4wd, but only the back wheels spun.It doesn't even go into 4wd. We have done a full electronic system check and everything comes back with no problem.
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FollowupID: 457197

Reply By: 3.0turbob - Tuesday, Oct 10, 2006 at 09:41

Tuesday, Oct 10, 2006 at 09:41
If you "think" they might be freewheeling hubs, but leave them alone, then you will need to turn the hubs from "free" to "lock" before engaging 4WD. If they are auto hubs, then refer to your owners handbook , or other suggestions as posted.

Rob
AnswerID: 198516

Follow Up By: rbarnes - Tuesday, Oct 10, 2006 at 12:22

Tuesday, Oct 10, 2006 at 12:22
no sorry, they are automatic locking hubs. (I'm a girl, go easy on me!! ha ha)
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FollowupID: 457221

Reply By: Old4runner - Tuesday, Oct 10, 2006 at 10:15

Tuesday, Oct 10, 2006 at 10:15
If all else fails from the feedback you have been given, suggest you take the vehicle to your local Mitsubishi Dealer and get them to check it out. Pity they stopped makng the Challenger, as it was on my wish list for a replacement for the 4Runner. I did read earlier this year that there was a possibilty of the Triton coming out in a five door wagon to fill the void of the Challenger. The Patrol and Landcruiser are to big for just the wife and myself. I dislike the new Pathfinder, Land Rover and all the new midsize 4x4s. Far to many electronic gadgets to go wrong. Keep it simple - the less electronics the less to go wrong. DO let us know what the problem was when you get it sorted out. Must be something very simple and its certainly aroused my curiosity.
AnswerID: 198524

Follow Up By: rbarnes - Tuesday, Oct 10, 2006 at 12:26

Tuesday, Oct 10, 2006 at 12:26
we love the challenger, its a perfect size. we have three kids and we find it has plenty of luggage room and the kids love being high enough to see out the windows. (cant do this in our vx commodore) we just couldnt afford to step up to the patrol, landcruiser etc, and what we could afford had done too many km. will let you know what we find, taking it to be looked at this afternoon.
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FollowupID: 457223

Reply By: Member - Jim W (QLD) - Tuesday, Oct 10, 2006 at 10:39

Tuesday, Oct 10, 2006 at 10:39
Hi,
I also own a 01 challenger.
I've had problems where the vacuum solenoids stopped working in the middle of nowhere, (disconnected the vacuum leads and bypassed the solenoid to use 4wd)
Have also had problems with the switch placement in the transfer case, would not try to activate hubs in 4H.
With the vacuum problem, the light would flash, as it knew it wanted to engage the hubs but they weren’t engaged. (Same with disengaging, after bypassing the solenoid, the light would be on when in 4wd and flashing in 2wd)
With the transfer case switch, the light wouldn't turn on when in 4H and wiggling the transfer lever caused the light to come on and the hubs to engage (eventually).
In both the above cases, the 4WD light would still flash when turning on the ignition, I.E. your problem is not likely to be one of the above. If it recognised something was faulty it should keep flashing. I'd check the bulb and associated electronics again. If you can't find anything, I'd take it in for repair, it should be fairly cheap, something is just stopping power to the 4wd system, therefore the solenoids won't work and your hubs won't lock in.
You can always test the hubs etc by bypassing the solenoid.
P.S, I was quoted approx $400 each for replacement vacuum solenoids.
Hope this helps,
Jim
AnswerID: 198527

Follow Up By: rbarnes - Tuesday, Oct 10, 2006 at 12:30

Tuesday, Oct 10, 2006 at 12:30
thanks for your response. if it is the vacuum solenoids, is this covered by warranty? Thankyou also to everyone who has taken the time to reply, we really appreciate it. It has given us a few ideas to check out. Will inform you of the problem when it gets looked at today!
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FollowupID: 457224

Follow Up By: Member - Jim W (QLD) - Tuesday, Oct 10, 2006 at 13:31

Tuesday, Oct 10, 2006 at 13:31
I don't think that the solenoids are the problem, as you would still see the indicator light flashing. I only mentioned it because when I had troubles I thought I'd just buy a spare set and test, if it wasn't the problem I'd have a good set of spares. nice idea till I saw the price.
However, once you get the electrical side fixed, and you discover the solenids are also stuffed, then you could see about warranty for them. I don't beleve that there will be any new car warranty left for a 2001, however all faults should be covered by the small second hand car warranty if required by your state. QLD has a 1month 3000Km (I think) for private sale, not much more for dealer sale.
Good Luck,
Jim
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FollowupID: 457237

Reply By: Old4runner - Tuesday, Oct 10, 2006 at 13:16

Tuesday, Oct 10, 2006 at 13:16
If it is the vacuum hubs, adn you bought the car from a reputable dealer the law states ( at least it does in WA ) that the dealer has to offer a minimum of 6 months warranty on all mechanical and electrical parts. Some dealers may offer you an extra three eyars and 100,000 km if the vehicle has done less then 190,000 Km and it covers everything. The catch is you have to have it serviced according to the service handbook by either the agents for Mitsubishi or Auto Masters Ultra Tune etc. but if you miss just one service then the warranty company will not pay for any major repairs - I`ve been down that track ocne to often. The only parts they dont cover is the hoses, belts, brakes and the stupid rubber timing belts that can stretch or break when ever it feels like it. My 4Runner broke the rubber timing belt after a trip up the coast along the beach. It broke after I had switched the engine off, and refused to start when we got back in the car. That was a nightmare to get the vehicle towed from the beach back to civilisation and then to get it repaired. Its now done 18,000 Km sionce the belt was replaced and I plan on doing the replacement myself in a years time. I now err on the side of caution. Lesson learned.
AnswerID: 198544

Reply By: Rocky_QLD - Tuesday, Oct 10, 2006 at 19:30

Tuesday, Oct 10, 2006 at 19:30
As the owner of our third cahallenger I think I can help, I also checked on this today as we are going to Fraser on Saturday, Your post did worry me and it reminded me that I did have similar problems with previous Challengers and indeed again today. The solution is to find an an area where you can use 4 wd that is not hard stand and drive slowly forward and selected high range 4wd, keep weaving left and right and the light will come on and off reverse back and weave left and right a few times and the light will eventually stay on and 4wd will be selected. I think it is something to do with not usining 4wd all that often.
AnswerID: 198619

Follow Up By: rbarnes - Tuesday, Oct 10, 2006 at 20:15

Tuesday, Oct 10, 2006 at 20:15
Thanks for the suggestion. We just gave it a try and no luck. did not engage 4wd and no lights. The front tailshaft is locking when putting in 4wd but front axles not engaging.Have a safe trip on Saturday
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FollowupID: 457334

Follow Up By: Member - Jim W (QLD) - Wednesday, Oct 11, 2006 at 12:00

Wednesday, Oct 11, 2006 at 12:00
Hi Rocky,
I'm also from Rocky, I'd be interested in knowing where you get the challenger serviced etc.
Can you drop me a e-mail?
jimw83 at gmail dot com

Thanks,
Jim
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FollowupID: 457427

Reply By: DP - Tuesday, Oct 10, 2006 at 22:09

Tuesday, Oct 10, 2006 at 22:09
Hello Mrs Barnes.

I found with my 1999 Challenger (auto) that I needed to give the throttle a bit of a jab to change the gearing / take the load off the transmission for a moment to allow 4wd to engage properly.

My neighbour had one for a while and had similar issues to getting 4wd to engage.

I don't wish to appear rude, but you are selecting 4wd while the vehicle is moving aren't you? If trying to select 4wd while in neutral it may not engage...

Also I have found that if I don't use 4wd regularly (at least once a month) that 4wd does not engage properly and drops out at times which is shown by the flashing light.

Dan
AnswerID: 198656

Follow Up By: rbarnes - Wednesday, Oct 11, 2006 at 09:58

Wednesday, Oct 11, 2006 at 09:58
We cant get in contact with the previous owners as they have gone overseas, to see if they regularly used 4wd. My husband has tried to engage 4wd while moving and when in neutral. What confuses us as well is the fact we have no green 4wd light at all.
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FollowupID: 457417

Reply By: Old4runner - Wednesday, Oct 11, 2006 at 02:58

Wednesday, Oct 11, 2006 at 02:58
Just checked the front hubs on a mates Challenger and he has automatic locking hubs.He informed this evening that you can engage 4wd while on the move at speeds up to 80 Kmh. Try engaigng 4wd onthe move and see if the lights come on. If that doesnt work then I have no more ideas except take it to Mitsubishi in your area and get them to sort out the problem. Lets hope it something simple. Good luck
AnswerID: 198677

Follow Up By: rbarnes - Wednesday, Oct 11, 2006 at 10:01

Wednesday, Oct 11, 2006 at 10:01
hi Old4runner, my husband tried that last night, and also tried swerving left and right as previously suggested. Nothing at all. We are taking it today at lunch time to let someone have a look. Fingers crossed for something simple. Thanks for your help.
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FollowupID: 457418

Reply By: rbarnes - Wednesday, Oct 11, 2006 at 13:32

Wednesday, Oct 11, 2006 at 13:32
well everyone, we think we've found the problem!!!! They bypassed an electrical switch on the side of the transmission and it went into 4wd. So now we just have to check which is faulty, the switch or connection. Thats booked in for next week. Thanks everyone for your suggestions, we tried them all.
AnswerID: 198722

Follow Up By: Old4runner - Wednesday, Oct 11, 2006 at 16:46

Wednesday, Oct 11, 2006 at 16:46
Well what a relief. I wonder who bypassed the elctrical switch - the previous owner ????????? if so why. But once the mechancis find whether the switch is faulty or the connection, then your problems wil be over . Do please post a message back so that we all know what the problem was. Once you get it running and using the 4x4 as its meant to ne used, you should have many trouble free eyars with it. The motor is a as tough as they come and the automatic is pretty well bullet proof. Have an automatic transmission oil temperature gauge fitted as a precuationary measure. The tend to get hot if worked hard and thats when they fail. Even a larger oil cooler will help
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FollowupID: 457463

Reply By: rbarnes - Wednesday, Oct 11, 2006 at 17:21

Wednesday, Oct 11, 2006 at 17:21
sorry Old4runner, i didn't make the last post accurate. My husband and a mechanic bypassed the switch in order to cross off possible problems. Will let you know what the exact problem is once we know next week. At least it could only be 1 of two things now
AnswerID: 198762

Reply By: Old4runner - Friday, Oct 20, 2006 at 01:40

Friday, Oct 20, 2006 at 01:40
here I am sitting perched on the edge of the bar stool in the comfort of my home wondering if you had vanished into orbit with the Challenger as part of the space shuttle. Do let us all know what the problem was. My curiosity has certainly got the better of me, and would dearly love to know what all the problems were. Remind me to obtain the flight engineers operating instructions when flying a Challenger. Would hate to find myself in the middle of nowhere , bogged to the floor boards on the rear axle and no front wheel drive to help me along. Waiting in great anticipation.
AnswerID: 199942

Follow Up By: rbarnes - Friday, Oct 20, 2006 at 13:22

Friday, Oct 20, 2006 at 13:22
Ha Ha Ha Ha, sorry, forgot to post the problem. The mechanic found out that it is the switch on top of the transfer case. Once this is bypassed, it goes straight into 4wd, no problem at all. Not sure if the switch has en exact name, will find out tonight when my husband goes back to mechanic to find out price to get fixed.(mechanic didn't know cost of the switch) As we live 450km from where we bought the car, might be cheaper to get done ourselves than drive all the way back.
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FollowupID: 459010

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