Cool down period - Diesels

Submitted: Saturday, Oct 28, 2006 at 20:05
ThreadID: 38914 Views:2754 Replies:12 FollowUps:12
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An earlier post about ex Police vehicles had mention of the lack of cool down time by the police vehicles. Therefore a good reason not to buy one.

While I take it easy during the warm up period until the temperature is up, I don't 'cool down'.

Is it recommended practice to do so following normal driving?
Or after highway use?

What do others do?

Banjo (WA)
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Reply By: GQ_TUFF - Saturday, Oct 28, 2006 at 20:25

Saturday, Oct 28, 2006 at 20:25
Hi Banjo,
My current car was my first turbo diesel so I spent a long time reading all I could about them. From my reserch I concluded that driving around town 60km/h ect, the time it takes for me to grab my wallet and phone and get my daughter out of the car is pleanty of time for a cool down 30-45 sec max. If say I pull off the fwy after doing 120km/h I will let the car run at idle for a few mins around 3-5 mins. Turbos generate incredible heat and their cooling is done by oil so if you stop the car after high speed running straight away you have one very hot turbo and no cooling....what happens to hot metal? it expands, not a good thing in such a device which has such close tolerances...plus they cost a fortune to replace....this is what I was told so its my opinion only, different people will have different ideas to how long to cool them down ect, so it comes down to what you want to do as its your car and your the one who has to fix it

cheers
Stefan
AnswerID: 201478

Reply By: Member - Shane D (QLD) - Saturday, Oct 28, 2006 at 20:55

Saturday, Oct 28, 2006 at 20:55
Hi Banjo
I usually drive turboed vehicles (large & small) and as the previous reply indicated it is always good practise to idle down,to allow the big build up of heat to slowly dissipate, to allow different metals of different grades to contract steadily as they cool down .
some one will pop up and say they have never had a problem,great, that's there personal choice
I will generally allow time for some cool down,turbo or not(It can't do any harm) particularly if coming of highway/freeway speeds.
You are not alone by not allowing cool down,and I never heard of a mechanic diagnose an engine failure because of lack of cool down(NON turbo)
Its just personal choice ,like what brand of oil do you use
AnswerID: 201487

Follow Up By: Member - Davoe (Nullagine) - Sunday, Oct 29, 2006 at 12:42

Sunday, Oct 29, 2006 at 12:42
my 80 series handbook states the recomended coolldown peiods depending on the type of driving. Manafactures being what they are if they thought they could get away without this inconveniant procedure- they would
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Reply By: _gmd_pps - Saturday, Oct 28, 2006 at 22:46

Saturday, Oct 28, 2006 at 22:46
I have this in my truck

www.dieselmanor.com/isspro/ttm.asp

the EGT is only an indication of the turbo temp but close enough to be safe.
This is a must especially with high power tunes or boost controller ..
you can drive a turbo red hot ..

good luck
gmd
AnswerID: 201507

Reply By: Andrew-rodeo - Saturday, Oct 28, 2006 at 23:24

Saturday, Oct 28, 2006 at 23:24
Hi Banjo, cars will generally run hotter after idling for a couple of minutes after a drive, than when you first stop. The airflow when you are driving keeps them cool, sitting and idling = = no airflow = higher under bonnet temps. And unless you are driving 'flat out' a turbo won't be spinning fast enough to be hot enough to require any cooling down period. So by the time you have been through the couple of side streets off the highway to your house the turbo/engine will be cool enough to turn off straight away.
AnswerID: 201509

Reply By: Member - Stephen L (SA) - Sunday, Oct 29, 2006 at 08:44

Sunday, Oct 29, 2006 at 08:44
Hi Banjo
When on highway runs, I usually let it cool down for a few minutes, but when in the desert and the vehicle has been working hard, I extend the cool down period to about 10 minutes. This way you know that the turbo has cooled down correctly.

Cheers

Stephen
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AnswerID: 201529

Follow Up By: Member - Roachie (SA) - Sunday, Oct 29, 2006 at 11:22

Sunday, Oct 29, 2006 at 11:22
Stephen,

I used to think the same as you about desert driving......I was wrong.

We did a Simpson Crossing last year. I have thermocouples above and below my turbo, both leading to a Thermoguard digital read-out EGT gauge (via a switch).

The temp of the manifold can get as high as 620oC but that is only for short periods, in very hot ambient conditions, when dragging my camper up a steep hill at highway speeds.

The Simpson trip (up and down 1100 sand dunes), rarely saw the temp reach 200oC.

The temp in the dump pipe is always significantly cooler than the manifold.

I shut-down my Patrol based on EGT in the manifold, working on 200oC as the preferred maximum.

Around town that temp is rarely achieved (so no idle down is required).

Coming off the highway with the temp sitting on around 350oC, it only takes a couple of minutes @ 60k/h for the temp to have reduced to around 200oC.

Hope this helps

Roachie
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Follow Up By: Member - Stephen L (SA) - Sunday, Oct 29, 2006 at 14:29

Sunday, Oct 29, 2006 at 14:29
Ho Roachie,
Thanks for that.
As you know, we did the Simpson Geo Expedition this year, and out in the desert proper where there are no tracks and some monster dunes that make Big Red look like Little Red, our vehicles were working a great deal more than the normal easy tracks of the Simpson.

Cheers
Stephen
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Reply By: Member - John R (NSW) - Sunday, Oct 29, 2006 at 09:39

Sunday, Oct 29, 2006 at 09:39
When all else fails........Follow the instructions in your owner's manual. :-)
AnswerID: 201532

Follow Up By: Member No 1- Sunday, Oct 29, 2006 at 12:55

Sunday, Oct 29, 2006 at 12:55
what??......no one reads manuals....we dont need to
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Reply By: Member - Hughesy (SA) - Sunday, Oct 29, 2006 at 09:43

Sunday, Oct 29, 2006 at 09:43
Hopefully someone with a exhaust gas temp guage will reply with how little time it takes for the turbo to cool down. I know with heavy machinery (which has been working at max RPM and max load) will be safe enough to turn off after about 2-3 minutes idle. Therefore even after you've been cruising on the highway you'll only need a minute, 2 tops. Around town - don't bother.

Even if you havn't been doing it I wouldn't be too worried. I've seen a 350hp remotely operated loader used for underground that had the full exhaust glowing red hot from turbo to the very end of the exhaust. These loaders get switched off from this state up to anything like 200 times a day (each bucket of dirt)....and there is no real measurable shortening of engine life.

As previously said, it comes down to a personal thing. One of my first 4x4's was a TD Rodeo and I used to idle it heaps but now I know more about diesels etc and realize that I was just wasting fuel.
AnswerID: 201533

Reply By: Ian from Thermoguard Instruments - Sunday, Oct 29, 2006 at 10:27

Sunday, Oct 29, 2006 at 10:27
Hi All,

As usual with this topic, a lot of urban myth and misguided assumption. First a couple of clarifications: A cool-down or idle-down has little to do with the engine itself - it's about preventing premature failure of the turbo-charger bearings. Also, it's got little to do with expansion of metals and clearances - it's about the oil flow to the turbo bearing being stopped while the bearing are still very hot - possibly far above the breakdown temperature of the oil.

When you stop after highway running, the exhaust turbine housing may well be still above 400C (based on my own EGT measurements). While the engine is still running there's a continuing flow of oil to lubricate and cool the bearing. If you let the engine idle for 3 - 4 minutes in these conditions, the exhaust gas (at idle, probably well under 200C) will continue to cool the turbine housing and the oil flow will keep the bearing temperature under control. When you then shutdown, the bearing temperature doesn't get too extreme

If the engine is turned-off immediately after pulling off the highway however, different things happen. The oil flow stops so there is no longer any cooling of the bearing. The heat of the turbine housing is conducted to the bearing housing and the oil remaining in the housing may be heated to well above it's breakdown temperature. (AFAIK, even top-shelf synthetic oils are not rated for temperatures above 130-140C.) So, the oil 'cooks', carbonises, burns, - and leaves deposits in the bearing. If this scenario is repeated often enough, the bearing fails.

My personal practice, based on seeing the time it takes for the indicated EGT to fall to close to it's typical 'idle' level, is 1 minute after 'round town driving and up to 4 minutes after pulling off the highway in hot conditions. I regard the cost of fuel for four minutes idling to be cheap insurance. Also, I've yet to hear of any heavy-duty turbo-diesel engine manufacturer who DOESN'T recommend a cool-down period after heavy load running - can anyone show me one?

Ian

AnswerID: 201536

Follow Up By: Ted (Cairns) - Monday, Oct 30, 2006 at 20:17

Monday, Oct 30, 2006 at 20:17
I'll second that. Also, oil apparently can carbonise in the inlet/pipe, and in time this reduces the diameter of the inlet and consequently the oil flow. Eventually the oil flow reduces to such extent that the bearings are not properly lubricated/cooled and fail.
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FollowupID: 461284

Reply By: Member - Cyote (SA) - Sunday, Oct 29, 2006 at 12:30

Sunday, Oct 29, 2006 at 12:30
Hi Banjo,
I feel that it is very important to allow the turbo to cool before shuting down. My first TD was a Disco and I questioned the cooldown period and was told not to worry about it by the dealer, well at 15K kms the turbo failed and was replaced under warranty.
I used to work in the oil & gas industry and all the turbines driving compressors etc have cool down periods when shuting down to allow the bearings to cool and after shutdown the oil pumps keep driving to further lubricate the bearings.
My new TD had a turbo timer put on as soon as I took delivery.
AnswerID: 201553

Reply By: Member - Karl - Monday, Oct 30, 2006 at 11:15

Monday, Oct 30, 2006 at 11:15
Hi Banjo,

I only do cool downs after long highway driving or heavy off road work.

One thing I do is to pop the bonnet to let the heat out especially if it's been along run - this was taught to me by one of my driving instructors in the Army many years ago.

Karl

AnswerID: 201777

Reply By: brett - Monday, Oct 30, 2006 at 20:25

Monday, Oct 30, 2006 at 20:25
Most modern turbo's are water cooled, so the problem of relying on the oil to cool the bearings down isn't as critical as it used to be.
AnswerID: 201869

Follow Up By: Ian from Thermoguard Instruments - Tuesday, Oct 31, 2006 at 10:19

Tuesday, Oct 31, 2006 at 10:19
Hi Brett,

Bit of a questionable assertion, I'd suggest. I believe (but will stand corrected, if wrong) that the vast majority of turbo-diesel 4WDs in service AND most current models have oil cooled turbos. The Nissan used a water cooled one on the TD42T engine but then changed back to an oil cooled one on the TD42Ti (TD6).

While a water jacket around the bearing does offer more heat absorbtion even when the coolant flow stops, I don't believe it makes it good practice to shutdown a very hot turbo. Does anyone with a TD42T Nissan Owners Manual know if it recommends a cool-down period after hard driving?
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FollowupID: 461487

Follow Up By: Member - Hugh (WA) - Tuesday, Oct 31, 2006 at 14:20

Tuesday, Oct 31, 2006 at 14:20
Hi Ian,

I'm not so sure that Brett's comments are incorrect. Most modern turbos are water cooled these days. When the engine is switched off, coolant flow is maintained by thermo-syphon action, hence providing ongoing heat dissipation and reducing likelihood of oil coking. I'm pretty sure the turbo on my GU Patrol 3L is liquid cooled. I'm not going to lay claim to what the majority of 4WDs have and you may well be correct that they are oil cooled; however the trend is definitely toward water cooled for new applications.

As for turbo cool down, I agree that this is good practice even with water cooled turbos. A bit like changing the oil every 5000 kms - cheap insurance.

Regards,
Hugh
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FollowupID: 461529

Follow Up By: Ian from Thermoguard Instruments - Tuesday, Oct 31, 2006 at 16:10

Tuesday, Oct 31, 2006 at 16:10
You sure about that Hugh? I'm only going from photos of ZD30 engines sent to me by my customers, as there are no 3L Patrols handy at the moment, but I don't see any coolant hoses going to/from the turbo bearing area. Same goes for some 100 series Landcruiser pics I have but they're not particularly clear in that area.

I know for a fact that the Nisan TD6 and all original Land Rovers up to and including the Td5 are NOT water cooled.

So, chaps and chapesses, what current or late model 4WD TDs definitelty, 100% for sure do have water cooled turbos as standard?

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Follow Up By: _gmd_pps - Tuesday, Oct 31, 2006 at 17:10

Tuesday, Oct 31, 2006 at 17:10
The vast majority is still oil cooled ... competition turbos and some aftermarket come watercooled .. Subaru uses watercooled I think (not sure) but there are aftermarket ones for the Subaru .. GM in general as far as I know has oil cooled ..
my 06 truck has oil cooled .. and water cooled (or coolant for that matter) has other disadvantages.. even with coolant the engine should keep running for a minute or so .. water or oil the reasons are pretty much the same ..
gmd
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FollowupID: 461561

Follow Up By: Member - Hugh (WA) - Tuesday, Oct 31, 2006 at 22:49

Tuesday, Oct 31, 2006 at 22:49
Hi Ian,
I just checked the worshop manual for the 3L Patrol and the turbo is water cooled. Had a look to verify and there is a steel tube line to/from pad face mount on turbo housing (block side).
Regards,
Hugh
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FollowupID: 461672

Follow Up By: Ian from Thermoguard Instruments - Wednesday, Nov 01, 2006 at 08:18

Wednesday, Nov 01, 2006 at 08:18
Fair enough, Hugh. My apologies for doubting you and not checking my facts properly.
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FollowupID: 461705

Follow Up By: brett - Wednesday, Nov 01, 2006 at 21:57

Wednesday, Nov 01, 2006 at 21:57
The DID Pajero is water cooled
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Reply By: stans truck - Tuesday, Oct 31, 2006 at 13:10

Tuesday, Oct 31, 2006 at 13:10
hi there buy turbo timer and lets do it right
AnswerID: 202038

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