Saturday, Dec 23, 2006 at 19:09
Dodgin,
Sorry mate, without seeing the vehicle in front of me, I cannot visualise what "bits" are in the way.
It may be a case of having to get some heavy steel plates made up to the right dimensions which can be bolted to the chassis. These would hang down slightly under the chassis and would have other holes through them to enable the hooks to be bolted directly. I think that is the sort of remedy that the Prado and 100 series have had to have done to get recovery points in place.
I have seen the type of set-up that you describe on older style bullbars (not just on Hiluxs) and they alwas make me whince at the thought of what could happen. Where they are bolted to the vertical sections, even though they may be reasonably close to the heavy horizontal bullbar section, they nevertheless provide less than perfect mounting. It is my belief that the more welds and joins between the hook and the chassis, the more potential breaking points there are. In your case you have the weld where the bracket from the chassis attaches to the main bullbar cross member, then there's the weld where the vertical section joins the main cross member, then there's the fact that the hook's bolts rely on the (relatively thin) steel fillet that forms the vertical section. For my mind, there are too many potential breaking points. A slightly better solution would be to bolt the hooks to the flat part of the main cross member, just inside from the vertical uprights. This cuts out a couple of potential trouble spots.
Remember too that bullbars (that aren't made to take a winch), were never designed to have a towing load added to them......they were designed to take a frontal impact from an animal etc.
Hope this helps.....you may need to think outside the square.
Cheers
Roachie
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