6.5 Chev conversion questions for Bilbo

Submitted: Monday, Mar 12, 2007 at 21:33
ThreadID: 43180 Views:5167 Replies:4 FollowUps:6
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G’day Bilbo (and anyone else who can possibly help),

I have followed with interest your build up of your Patrol and over time have checked out any threads to do with Chevy conversions. I was wondering (if you don’t mind?), If you could help me out with some information.

I currently own a 1993 4.2 efi petrol GQ patrol that I am looking at converting to the 6.5 Chev through Brunswick’s. We are planning on heading off around Oz towing our (second hand) Kimberly Kamper. And after our last trip up through the Kimberly last year (not towing but fully loaded with roof rack and driving into a stiff headwind) and a few shorter trips around the Harvey hills to try out the camper/car combo we have decided we can’t live with the petrol motor and after looking at other newer cars etc have decided the Chev is the go. I have had Robson Brothers give the car a thorough check over for me to confirm that, as I suspected, all is good with the car and we are clear for the conversion.

I went down to Brunswick (we live in Perth) a couple of weeks ago to have a chat with Scotty and sort out the in’s out’s of the conversion. All sounds good and around $21K drive in/out and they keep my old motor etc. Whilst we were there we took the opportunity to take a GU with the Chev for a drive. And this is my question for you.

The GU we drove was running 285/75/16 BFG Muddies and at 110kph was revving at approx 2000 - 2200rpm (hard to tell with the small tacho increments!) Scotty was of the opinion that it must have been running 3.54 ratio diffs. And it certainly wouldn’t pull 5th or 4th for that matter up Roland hill, although I’m led to believe that this motor was less than a 1K old so still very tight.

My car is running:
285/75/16 Cooper STT’s
2 inch suspension lift
4.11-1 (standard) diff ratio
110kph = 2400rpm approx (GPS Speedo reading)
105kph = 2200rpm approx (I have not driven the car for a week and I am a bit sketchy about the exact figures)

Scotty has recommended that we change the diff ratios to 3.9-1. I can see from your rig profile you are running the 3.9’s and I have seen you fuel consumption figures (way better than the best of 15.7lt per 100k for my current setup empty & highway cruising!) but I was wondering if you could let me know a couple of things?

What size tyres do you run?
What revs are you pulling at 100kph, 105kph and 110kph in 5th?
With you towing fuel figures, what speed are you doing on the highway?

I guess I am just trying to see If I may be best to just stick with my current diff ratio’s and drive at 100-105kph instead of changing the diff ratio’s, not to mention saving $2250!

Another option that Rob Robson mentioned as another option is a Marks 5th gear overdrive, just to add to the confusion!

On another note I asked Scotty about the use of bio diesel and he was not keen for it to be used with the chev, but no real reason given. I thought I read that you were using it and was wondering if you have had any problems with it?

Well thanks for your time!

Regards,

Greg

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Reply By: V8Diesel - Monday, Mar 12, 2007 at 22:04

Monday, Mar 12, 2007 at 22:04
Mine was a PITA with too many revs at cruise speed. The 6.5 is not relaxed at those revs. I'd prefer 1,800 RPM at 110kmh.
AnswerID: 227041

Follow Up By: GQ Greg - Monday, Mar 12, 2007 at 22:34

Monday, Mar 12, 2007 at 22:34
Cheers V8 Diesel, yeah i figure the lower the revs the better for the diesel, we always tried to keep our work utes around 2000rpm, however by changing diff to 3.9 from 4.11 ratios i'm only expecting a 5% drop in revs (if my math correct!) from say 2400 down to 2280rpm so not a big drop. also expect the same reduction in torque and thats the whole reason behind the chev, to tow the camper off road with a minimum of fuss. just trying to check my exectations with others experience.
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FollowupID: 487862

Reply By: Bilbo - Monday, Mar 12, 2007 at 23:42

Monday, Mar 12, 2007 at 23:42
Greg,

I got your email. I've just been a bit busy with my social calendar - mainly drinking beer and yakkin'! It's not east being retired!

I run 285/75/16 tyres - they were on the truck when I bought it and I'm not obsessed with tyres, I'm more obsessed with wallet. So "Black, round, holds air in" will do me.

I run 3.9 diifs which I find just about right for round town driving as long you don't mind using only 3 gears in the 5 speed box and it's about right to keep the 2 tonne van going uphill without the speed dropping off top much. Anything lower and the engine would revving too high to be optimal. You could go higher but I wouldn't. It'd be a tad too high for slow bush work and GOD FORBID you may even have to use LOW RANGE when trolling through the scrub just to slow it down!!

Scotty 'n Greg are pretty good at judging these engines and what a customer wants to do with one.

My road speed when towing is 85kmh to 110 kmh. Depends on what mood I'm in. The engine will hold 100 to 110kmh all day long, up hill and down dale. I may have to drop back to 4th for the long hills but 98% of WA hills I do in 5th without too much hassle. I don't drop below 90 kmh when towing uphill. The "towing fuel figures" that you've got reflect that road speed. I don't know Roland Hill or how steep is the gradient. I'm talking about the long hils of the mian arterial roads of WA.

I would hate to call Scotty wrong, although being an ex-dosel mechanic I did catch him out once - but I reckon he's wrong about those 3.54 diff ratios. If it had 3.54 in it those revs wouldn't be that high at that speed. That's my estimate of things using the car speedo/tacho observations and not GPS readings.

Thus, if "it wouldn't go up Roland in 5th or 4th" then Roland Hill must be bloody steep or it was indeed a very tight motor. Mine was extra tight when it was first fitted. It's a different car these days after 16,000 kms since new. Mine's till improving and performs much better than it did when new.

Where is this Roland Hill, I'd like to try it out? Perhaps it is "bloody steep" and you are asking too much of it. I'd like to give it a go.

Your 4.11 ratio is way too low. The engine doesn't need to rev that high to keep it in it's torque band. I reckon (without calculator) you'd be up around 2400 rpm and that's too high and totally unnecessary to hold 90 to 100 kmh without straining or lugging in 5th gear.

From memory, and using non-gps method, I seem to remember it does 2000 rpm at 100 kmh, I'll take it down the freeway and get back to you.

If you want the car for round town, shpooing troley stuff, good towing and bush performance at low RPM go the 3.9 ratio as good all round compromise. I certainly wouldn't go 4.11 unless I was 4WD cross country racing!

Bio-diesel? Scoty may not recommend but I would beg to differ. the 6.5 Chev is a Military Spec engine. That's what they were built for - mainly. As MIL_Spec motor it'll run aon aything from jet fuel (JP% jet Fuel which high quality kero) to cooking oil - as long as it's well filtered.

Diesels, particularly low tech motors such as the Chev will run on aything with no ill effects. Using bio-d however, demands far better filtration of fuel the dino-diesel.

Being a high capacity but relativly low ouput motor for it's capacity, the Chev doesn't suffer the same fuel quality vs perfomance constraints of the newer high tech, diesels. Although, these same, smaller capacity, high tech engines in Europe run bio-d without any issues. Bear in mind that in Germany 45% of the diesel fuel pool is bio-d. We're a bit behind the times here in 'Oz" ;)

With Chev vs a high tech motor, it's a bit like giving a race horse ordinary hay - it'll run but not as well as it should. But the Chev is a big agricultural horse - it'll run on ordinary hay fer years, do it's job without complaining. It's a big, ulgy, cast iron brute of a motor that'll just "DO IT" all day long fer years.

These engines are MIL-Spec and they are designed not only to run on top quality US Military Spec fuel but also to run on whatever the troops can find in any other country ion the world, and not all countrys have the same fuel quality. Some if it in places like outback Kazhakstan is not much better than straight crude oil!!

Using bio-d is topic that is too big for the here and now. I'd use it, no probs, I've used in a TD42 Nissan and the latest IHDT-Fe 100 series TD "Cruiser' with no ill effects.

Hope this helps,

Bilbo - "The tired typist hobbit"
AnswerID: 227055

Follow Up By: Bilbo - Monday, Mar 12, 2007 at 23:49

Monday, Mar 12, 2007 at 23:49
WhoaaaH!

There's a few typos in there eh!!

Bilbo
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FollowupID: 487877

Follow Up By: traveller2 - Tuesday, Mar 13, 2007 at 08:13

Tuesday, Mar 13, 2007 at 08:13
Bilbo
There are actually a few different injection pumps for the chev, the standard run of the mill civvie pump, the 'normal' mil spec pump and the 'Artic' pump.
The mil spec pump has slightly better innards while the artic one has all the metal bits hardened to tolerate poor lubrication at very low temps.
You can actually put the artic innards in a standard pump relatively cheaply as there is a kit available to do just that.
If you pick up a mil pump the only difference apart from the innards is the solenoids are 24v but can be easily swapped for your 12v ones.
If you ever want injection system parts (pump, injectors, pipes or return lines) do a search on ebay for a seller with the ID of "Hectors injectors" he is very good, very cheap and ships to OZ. He also has parts for the effie donks as well.
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FollowupID: 487893

Follow Up By: Wayne - Tuesday, Mar 13, 2007 at 10:28

Tuesday, Mar 13, 2007 at 10:28
Bilbo, Roelands hill is the road up to Collie from the Southwest Hwy. It's just south of Brunswick. You've would have driven up it if you've been to Wellington Dam/Collie. It's fairly long and steepish, probably more of a test than anything I can think of on the main drags but not ridiculous.
Cheers, Wayne
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FollowupID: 487909

Follow Up By: Bilbo - Tuesday, Mar 13, 2007 at 16:33

Tuesday, Mar 13, 2007 at 16:33
Thanks Wayne. Thanks for the USA info, Traveller.

Bilbo

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FollowupID: 487970

Reply By: Bilbo - Tuesday, Mar 13, 2007 at 16:45

Tuesday, Mar 13, 2007 at 16:45
Well, here we go. Greg asked about RPM vs Road Speed. The figures below are as accurate as I can get whilst driving and looking at tiny graduations on the Nissan tacho. They are speedo readings and not GPS corrected.

40kmh - 800 rpm

50kmh - 1000 rpm

80kmh - 1600 rpm

90kmh - 1900 rpm

100kmh - 2050 rpm

105kmh - 2150 rpm

110kmh - 2200 rpm

On reflection I reckon a higher diff ratio would enable me to make use of 1st gear when not towing, whilst giving me better top end fuel economy than I get now.

However, it may detract from the Chevissan's tractability in the slow bush work type towing. It could be a tad too high a gearing for that.

Hmmmmmmm,,,,,,,,,,have to have a think about that one.

Bilbo
AnswerID: 227156

Follow Up By: GQ Greg - Tuesday, Mar 13, 2007 at 19:33

Tuesday, Mar 13, 2007 at 19:33
Bilbo,

Cheers for that! Sorry for my late response, some of us still work! although we will be trying to minimise that soon enough. Can't retire just yet but a mid life retirement for a year or so is on the cards.

Yeah i'm with you about tyre's, i just ended up with the STT because the old ST had a recall so i ended up with new tyres for bugger all!

As i mentioned we are waiting to leave for an open ended working (trying not to do too much) holliday around Oz. So the car will be towing max 1500Kg (worst case) and holding all we need for this trip. As usual there will be a lot of road miles plus town duties when parked up for work etc. The main priority is when offroad towing and general offroad use so speed is not top priority, this car is not used, for now at least as a daily driver, the fuel bill would kill me as i travel from Kingsley to Kwinana (130K round trip) daily. But it will be our only car soon enough!

I guess one thing that i'm trying to keep in mind is that the hills are a fair bit steeper over in NSW,VIC, and Tassie even into some of the table lands in FNQ. And unless they have changed since i was last over there 100Kph is there max speed limit in most states, but it has been a while!

As mentioned, Cheers Wayne, Roeland hill is the road up to Collie from Brunswick/Bunbury, good fun on a motor bike or my old RX3 but a tad slow in a tight diesel.

Interesting note about the fuel pumps, thanks Traveller2, how would one know which is fitted? Just ask Scotty i suppose. but i'm guessing it'd be the stock one.

heers everyone!
Greg

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FollowupID: 488028

Reply By: Topcat (WA) - Tuesday, Mar 13, 2007 at 20:09

Tuesday, Mar 13, 2007 at 20:09
Hi Greg, when I had the chevy (6.5ltr) put in my Troopy back in 96 I was told by Scotty & Glen the economical rev range for the Chevy was 2000 rpm. Since I do a lot of long distance travel & like to cruise anywhere between 90 & 110km/hr it was suggested I go for a diff ratio of 3.7 : 1, which ideally puts my cruising speed in the ball park & the diff gears for my Troopy (1990 model) were readilly available off the shelf. I can sit on 110km/hr @ 2000rpm in 5th gear running 235x85R16 rubber. If I'm towing then depending on road conditions I can cruise @ 90km/hr in 4th. gear. Also it gives a nice torgue range in 3rd gear for sand driving. Hope this helps in your decision.
AnswerID: 227235

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