4Runner clutch problem

Hi Nick,
Don't know if this is any help or even on the right track, But some vehicles have an adjustment inside the cab on the actual pedal. From memory my old rodeo was measured from the floor to the pedal and if out of tolerance needed to be adjusted there as well. Maybe worth checking a manual to see if this might be the case?
Sorry can't be more specific,but will look forward to seeing what it turns out to be as I have a Hilux and may need to do something similar one day.
Wayne

Some clutch plates can only be put in one way, is it the right way

Two things,
I know you said you have bled the cluch but i once had trouble bleeding a cluch and had to draw the fluid through with a large syringe to get all the air out like you do on some motor bikes.

Also when finished seting up the cluch make sure you dont have any pressure on the cluch fork from the mastercylinder rod as this will flog out the thrust bearing very quickly ,ie 5-10,000 km.

Good luck.

Thanks all.Think I tracked problem to the mastercylinder itself(maybe leaking back past seals).Going to fit a new one this week,let everyone know once fitted.