You've gotta love it.
I'm one of the people who tried to do a satphone as cheap as possible for "the Trip". So I bought a second hand Motorola Iridium 9500 with a Telstra GSM SIM card with international roaming enabled ($10/month plan). The Telstra SIM card is only for the satphone. I have a different SIM card (prepaid) for my regular mobile usage.
I tested it out. All worked perfectly. Could send and receive calls no problems (albeit at about $3.00/minute).
That was six months ago. "The Trip" rolls around. The mad flurry of getting everything organised continues right upto Zero hour. I go charge up my Satphone batteries the day before departure.
11:00pm, 7.5 hours before departure with the batteries charged I turn it on to make sure the batteries are ok. "CHECK SIM". What!
I pull the Telstra SIM card in and out but cannot get the phone to recognise it. I tried the original Iridium SIM and that was recognised (but couldn't make calls since I don't have an account with them) - but it showed that the fault was with the SIM rather than the phone.
In the end we did the trip without a working SIM card. It didn't worry us too much since we had the HF (which worked a treat) and could still make 000/112 emergency calls on the satphone without a SIM card. We never planned to really make any normal phonecalls, but it was annoying not having it working when I thought it should.
Anyway I did a bit of playing today. The Satphone still said CHECK SIM, so I put the Telstra SIM in my regular mobile phone. It asked for the PIN (which it wasn't doing on the Satphone) and then asked for a "Security Code:". I don't know what the latter is, nor did any of the numbers I entered work (perhaps my phone is locked or some such, although it is a really old phone). Anyway, when I put the SIM back in the satphone, it registered with Iridium and could make calls as if nothing had happened.
So my theory is that a Telstra GSM SIM card must periodically register on the Telstra network, or else it "locks" up.
I don't know if anybody can confirm that, but figured I'd post my experience so that if anybody else has this problem this post may give them a possible solution.
Not that anybody else would leave testing their satphone until night before departure on "the Trip", I'm sure :-)
-geoff