100 series Landcruiser fuel tank problems

Submitted: Sunday, Oct 21, 2007 at 20:15
ThreadID: 50759 Views:11771 Replies:5 FollowUps:1
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I have a 2003 T/D Landcruiser When both fuel tanks are full & you use fuel from main tank then park overnight the sub tank drains into main tank and fills it up. Then whilst driving next day on main tank it refills the sub tank, then park overnight again & the sub tank empties to main tank. then when main tank runs low on fuel I switch over to sub tank then park overnight there is not enough fuel in sub tank to start engine as all the remaining fuel is in the main tank. Has any one got any solutions on how to fix this problem
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Reply By: Graham & Lynne - Sunday, Oct 21, 2007 at 21:25

Sunday, Oct 21, 2007 at 21:25
Have you check to see if fuel cap breathers are not blocked that is suck on threaded section of cap and should be able to suck air in .

From Graham
AnswerID: 267723

Reply By: wdric - Sunday, Oct 21, 2007 at 21:31

Sunday, Oct 21, 2007 at 21:31
When you park your car at night, turn the main tank on so it will start the next morning :)

Or
You main need to replace the valves between the two tanks.
If there is a valve on the return line, this would be the one to check first.

These would be located under the vehicle between the two tanks.

Also the fact that the fuel is being transfered overnight might also suggest a breather problem, because one tank must be at a higher pressure than the other, but this shouldn't be the case as both fillers are joined into one so they should be the same pressure in both tanks.

Perhaps also to verify that what you think is happening is actually happening, try just running on the main for a couple of tank fulls (with sub empty).
Then run on the sub (with the main empty) for a while.

This would be just a simple way of double checking whats happening without costing you any dollars.

Bit of a strange one

How many Ks has it done?

Another thought - what if the switch wasn't working and you thought you were driving around on the main, but you were still running on the sub or visa versa ?
AnswerID: 267725

Reply By: Member - Phil G (SA) - Monday, Oct 22, 2007 at 08:22

Monday, Oct 22, 2007 at 08:22
I'd guess your fuel return solenoid is sticking.
I believe that you can crawl under the vehicle while someone switches between tanks (Ign on) and either hear or feel them click. Theres two of them - the return solenoid has the smaller hoses.
AnswerID: 267761

Reply By: parramal - Monday, Oct 22, 2007 at 19:37

Monday, Oct 22, 2007 at 19:37
The vehicle has done 100,000 klm and you can hear the solinoids clicking when changing between tanks
AnswerID: 267853

Follow Up By: Andrew from Vivid Adventures - Monday, Oct 22, 2007 at 19:53

Monday, Oct 22, 2007 at 19:53
strange.

I find it hard to believe the breathers are blocked, and if one of them was, you would have a more miserable life than usual because filling would be a total PITA.

Also, there are flaps at the exit of the filler pipes to stop fuel going back through the filler pipes.

Which leaves the solenoid switched feed and return lines as the only potential cause... hopefully the seals are not too expensive to replace, but I've never had to do it. All 100 series diesels have the same set up and I've never heard of it before.
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FollowupID: 530241

Reply By: parramal - Tuesday, Oct 23, 2007 at 11:40

Tuesday, Oct 23, 2007 at 11:40
Thank you Andrew,

The main solenoid costs $280.00 and the return costs $235.00
plus fitting costs thats why I'm trying to find out what the problem is


Thank you to those who have replied

Mal
AnswerID: 267939

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