torn spring tower - GU - help needed

Submitted: Sunday, Dec 09, 2007 at 00:38
ThreadID: 52385 Views:2704 Replies:4 FollowUps:6
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Hi all,

My GU ute has torn away its RHS rear spring tower today - now I need to repair it.

My friend is a qualified boiler maker, so he can tackle it, but can anyone point me to some pics or info on the reinforcements that they have done?

thanks

trolute

p.s. yes, I have 50mm lift higher rate OME springs, OME nitro shocks, and since it was still sagging, Polyairs. But its a big ute, it should be able to carry a load!!!!
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Reply By: Oldsquizzy (Kununurra) - Sunday, Dec 09, 2007 at 01:39

Sunday, Dec 09, 2007 at 01:39
I would also check where the rear track rod is mounted to the chassis.
AnswerID: 275736

Reply By: Peter 2 - Sunday, Dec 09, 2007 at 07:28

Sunday, Dec 09, 2007 at 07:28
I don't have any pics but the ones (5 so far) I've seen repaired have all had the cracks repaired correctly (drilling the ends and then welding, then they've been plated and welded and then they put a piece of heavy wall RHS right across the tops of the towers from one chassis rail to the other.
As yours is a ute it is a relatively easy job to pull the body off, very expensive repair on a wagon.
As has been said check around the panhard mounts as well.
You might also find the brake lines and wiring are damaged although it usually only happens on the wagons as the spring towers crush them against the floor.
It happens to most of them eventually, upgraded suspension that transmits increased shock loads to the towers which can't handle the load and then peel off the chassis.
Some of the ex Telstra utes I've seen after they've been reinforced then break the chassis rails, too much load!
AnswerID: 275740

Follow Up By: Member - Davoe (Yalgoo) - Sunday, Dec 09, 2007 at 14:15

Sunday, Dec 09, 2007 at 14:15
Arnt the telstra utes leafs??? certainly the one on its roof I checked out was
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Follow Up By: Peter 2 - Sunday, Dec 09, 2007 at 15:56

Sunday, Dec 09, 2007 at 15:56
I've seen at least one that wasn't.
I meant the body style on the back rather than actually being a Telstra vehicle as such. They are all pretty heavily laden.
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Reply By: Keith_A (Qld) - Monday, Dec 10, 2007 at 11:38

Monday, Dec 10, 2007 at 11:38
Hi Trol - I have a 4.2 Gu with Polyairs, and repaired a torn rear tower.

You have probably already done a search on this forum, but here are 2 of the articles worth looking at: 48174; 2582;
Gorans reply (thread 2582) summarizes it well. Here is the key part:
"They (polyairs) are not suitable for desert traveling over corrugations and similar extreme conditions. Thing about it for a minute. By fitting them you are preventing the coil of working as designed therefore you are transfering vibration to a next weak point which happens to be chassis. Different rate springs (suspension upgrade) is the only answer if you intend to travel extreme tracks."
Also read the reply immediately after by David (Exploroz team).

Do a google on Polyair cracked chassis - finds website for 4wdmonthly review of 2006 4wd of the year, and also mentions GU chassis weakness.
Even the mighty GU has a weakness - who'ld have thought........................Keith
AnswerID: 275918

Follow Up By: Outbacktourer - Monday, Dec 10, 2007 at 14:48

Monday, Dec 10, 2007 at 14:48
Keith, I'm onto my third vehicle with polyairs and have done some major treks with them, no drama's. My experience is the reverse of what has been described above. I believe that correctly inflated they assist with shock absorbtion and spring control, reduce vibration and increase shock absorber effectiveness. The key is correct inflation. IMHO never have more than 15 PSI in them (Manf. max is 30PSI), any higher than that and I'd up the spring rate. I like them in combination with a progressive rate HD raised spring. Progresive spring gives good ride unladen and the polyairs help them when there is a load on.

OT
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Reply By: Truckster (Vic) - Monday, Dec 10, 2007 at 12:03

Monday, Dec 10, 2007 at 12:03
Give Aaron at ATOC in Melbourne a call, he has been thru this and makes up re-enforced mounts now for this purpose.
AnswerID: 275920

Follow Up By: Member Carree (WA) - Tuesday, Dec 11, 2007 at 23:50

Tuesday, Dec 11, 2007 at 23:50
hi all I agree with outbacktourer. Have had polyairs in since new but also Have a bar across top of spring retainers and that is actually fitted to the tray never had any problems and have been on a couple of major treks thru some pretty rough country
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Follow Up By: Moggs - Wednesday, Dec 12, 2007 at 07:59

Wednesday, Dec 12, 2007 at 07:59
LOL!, What are you doing giving Aaron's spring hanger reinforcement a plug Truckster. When I posted about them you mocked the welds and the thickness of the steel used....even though the photo showed the hanger tack welded to shape, and even though the reinforcement is the same thickness as the GU hanger plates.

BTW, can highly recommend the reinforcement - had it done and it is fully welded on all sides, painted and doubles the strength of the spring hanger. Aaron does good work.
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Follow Up By: Truckster (Vic) - Wednesday, Dec 12, 2007 at 12:21

Wednesday, Dec 12, 2007 at 12:21
more to see the photos of the thing.. have 2 blokes i know have now made their own from the design :)
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