Both Batteries Running Winch?

Submitted: Saturday, Jun 28, 2008 at 21:48
ThreadID: 59311 Views:3629 Replies:7 FollowUps:15
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How would I wire up dual batteries in tandem to operate a winch (both batteries working).

Richard
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Reply By: donk - Saturday, Jun 28, 2008 at 22:05

Saturday, Jun 28, 2008 at 22:05
In simple tems you would need to wire the batteries in parallel by joining both positives together & both negetives together & attaching the power lead from the winch to one battery positive & the earth lead from the winch to the other batteries negitive terminal

Regards Don
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Reply By: Member - Graham H (QLD) - Saturday, Jun 28, 2008 at 22:13

Saturday, Jun 28, 2008 at 22:13
You could use an isolator with an overide button. That would work and drop out when you are not using winch
AnswerID: 312804

Follow Up By: Richard_ - Saturday, Jun 28, 2008 at 23:02

Saturday, Jun 28, 2008 at 23:02
Thanks Don and Graham.

Can you point me to an online sale for the isolator/overide button?

Richard
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Follow Up By: Boobook2 - Sunday, Jun 29, 2008 at 06:31

Sunday, Jun 29, 2008 at 06:31
Look at redarc's website, they have wiring diagrams for what you want there too. You can buy them fom most 4wd shops or try ebay.


www.redarc.com.au
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Follow Up By: Member - Graham H (QLD) - Sunday, Jun 29, 2008 at 08:23

Sunday, Jun 29, 2008 at 08:23
Our page sponsor Derek of ABR sells them for a reasonable price.
Cheaper than my batterry shop anyway

www.sidewinder.com.au
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Follow Up By: KiwiAngler - Sunday, Jun 29, 2008 at 08:42

Sunday, Jun 29, 2008 at 08:42
Can I ask why you would want to do this?

before anyone jumps onto me - I write what follows without ANY formal training in electrics/batteires or mechanocs - just a bit of life experience and 'hopefully' a logical approach to most problems :-))

I understand that by connecting the 2 batteries you will have the combined power/output of both batteries

But why do you need the combined outputs?

Don't you run the risk of being able to run the winch longer/harder than with just one battery - couldn't this overheat the winch (I belive a lot of winches also have athermal overload too)

Don't you also run the risk of running BOTH batteires down and then you have no crank battery. Possibly leaving you still bogged and without power to your UHF etc

I 'think' my logic stacks up :-)

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Follow Up By: KiwiAngler - Sunday, Jun 29, 2008 at 08:43

Sunday, Jun 29, 2008 at 08:43
ooops

quote:

I write what follows without ANY formal training in electrics/batteires or mechanocs - or how to use a spellchecker LOL

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Follow Up By: Boobook2 - Sunday, Jun 29, 2008 at 11:11

Sunday, Jun 29, 2008 at 11:11
Kiwiangler,

Are you referring to 2 same sized batteries verses 1, or 2 little batteries verses 1 big one or 2 old ones verses one new one.

I guess my point is that every set up is diferent and to have 2 batteries available for winching at the cost of an additional $2.00 switch to the isolator is very good insurance if there are problems, especially in the high country where it can get cold. Also the cool down recovery rate of a winch is faster than the recharge rate of a battery so 2 can be handy to keep going without over discharging them.





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Follow Up By: KiwiAngler - Sunday, Jun 29, 2008 at 11:16

Sunday, Jun 29, 2008 at 11:16
BooBook2


sorry about the confusion I menat to post as a "reply' to the original post rather than a 'follow up' to your response.

What I mean is - I assume that the origonal poster ONLY has 2 batteries a main and an aux.

If he joins the main and the aux to run his winch doesnt he run the risk that he will run BOTH batteries down (even if he has his motor running) and thus be without ANY power to crank the engine once he finished winching
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Follow Up By: Boobook2 - Sunday, Jun 29, 2008 at 11:52

Sunday, Jun 29, 2008 at 11:52
Kiwiangler,

I think that provided you keep the engine running and provided your cranking battery is not too stuffed then you should usually get sufficient charge back into it after another 15 mins of charging or so after some heavy duty winching. If you have the 2 batteries it is like 2 buckets of water so they will last twice as long ( approx).

I think I understand your point which is that preserving the cranker is a priority over winching ( like it would be with say a fridge), but because the enigine is still running and is likley to be for some time after winching then IMHO it is better to say 1/3 drain two batteries than 2/3 drain one. For recreational winching if things get too hot or batteries run down then it is probably a good time for a beer ..er, ahh I mean 15 minute break anyway.

With the run back to the camp site or whatever the 2 batteries should be in better charge than one really low aux battery that may not make it through the night with the fridge.

Some people even advocate using the cranking battery only for the winch.
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Reply By: troopyman - Sunday, Jun 29, 2008 at 11:21

Sunday, Jun 29, 2008 at 11:21
If you run the winch with one battery when you can run two then you dont know anything about winching .
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Follow Up By: KiwiAngler - Sunday, Jun 29, 2008 at 11:48

Sunday, Jun 29, 2008 at 11:48
Care to explain?
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Follow Up By: Richard_ - Sunday, Jun 29, 2008 at 12:52

Sunday, Jun 29, 2008 at 12:52
KiwiAngler - what boobook2 said.
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Follow Up By: KiwiAngler - Sunday, Jun 29, 2008 at 13:25

Sunday, Jun 29, 2008 at 13:25
Troopyman

I believe I know a reasonable amount about winching - so no point in dropping a negative one line reply and taking off

I also know enough not to risk running 2 batteries down to the point that you get stranded

Richard_
I think boobook2 reply has been most helpful as well




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Follow Up By: Richard_ - Sunday, Jun 29, 2008 at 13:30

Sunday, Jun 29, 2008 at 13:30
I think it's a point of 6 of one and half a dozen of the other, whatever you're most comfortable with.

Cheers
Richard
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Follow Up By: troopyman - Sunday, Jun 29, 2008 at 13:40

Sunday, Jun 29, 2008 at 13:40
are you winching with the engine off or something ?
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Reply By: Member - andrew B (Kununurra - - Sunday, Jun 29, 2008 at 22:12

Sunday, Jun 29, 2008 at 22:12
Gday Richard

As menioned above, Derek does supply a unit to do what you want. Thare are a few pics in my rig profile of the set up I got off him. It works perfectly, using both a smart and dumb isolater, with the dumb one operable from the cab via a switch (not operated by the dumb one, had to be careful with the words!)

It will also start the car off the aux if the cranker is flat, no need to lift the bonnet.

Its a great help to the winching to double the available cca to the winch, as well as giving the extended time at a decent voltage and amperage. I dare say it is better for the batteries to reduce the strain and rapid discharge on them.

Cheers Andrew
AnswerID: 312981

Follow Up By: Tasrat - Monday, Jun 30, 2008 at 15:41

Monday, Jun 30, 2008 at 15:41
Change to hydraulic or PTO then don't give it a second thought.
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Reply By: Richard_ - Monday, Jun 30, 2008 at 20:57

Monday, Jun 30, 2008 at 20:57
Thanks for everyone's input, most helpful to say the least.

One more question if I may - I have the ARB Smart Solenoid so I'm wondering if it has a power outlet similiar to the Redarc Smart Start (BLUE AUX)?

Richard
AnswerID: 313141

Follow Up By: Boobook2 - Tuesday, Jul 01, 2008 at 06:58

Tuesday, Jul 01, 2008 at 06:58
Yes it does. Is is actually a surepower unit.

The connector you want is the middle of the 3 little spade connectors.

http://www.toyota120.com/GenDocs/dualbattsep.pdf shows for a 1314-200 and 1315-200 but yours is the same pinout ( -200 means 200A)

If you wire it up to a switch to +12v it will over ride manually.

Note many ARB shops wire it to the ignition indicator like the picture. This is not ideal as you wont know that you have a flat starter untill too late ( it joins the 2 batterys till the engine is running after you turn the key to ingition)
Note like the Redarc, the 100A unit will take 300A surges, and the 200 A unit, 600A surges.
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Reply By: Boobook2 - Tuesday, Jul 01, 2008 at 07:10

Tuesday, Jul 01, 2008 at 07:10
I should say for clarity that the diagram in the URL has a picture of a momentary switch ( as would be used for starting) for manual over ride. Just use a normal on off swith here for winching and don't forget to turn it off. There is also a point in the winch that you can take 12v from when it is operating but I am not sure where that is.

I got a switch that is momentary one way ( for starting ) and on the other way (for winching) and off in the middle ( normal operation). It is a carling switch same as the ARB diff lock ones.
AnswerID: 313195

Reply By: Mainey (wa) - Monday, Jul 07, 2008 at 08:51

Monday, Jul 07, 2008 at 08:51
Richard,
usually a "dual" battery system is specifically designed to charge a Cranking battery and also an Auxiliary battery and each is separated by a battery isolator.
Auxiliary batteries like AGM's and wetcell Deep Cycle batteries, are designed specifically for running a fridge and lights etc...

The point is both batteries are different, the Cranker is designed for RAPID discharge and the Aux battery is only for SLOW discharge, as in running a fridge.

To connect these two differently built batteries in parallel to run a winch, it's a very high chance of damage the Aux battery.


To run a winch from the Cranking type battery is 'normal' as winching is usually done with the engine running, which will supply the charge to the Cranking battery while winching.
The winch will probably burn out long the battery goes flat with the engine running, as the winch will tend to overheat when used for excessive periods of time anyway.

Mainey . . .
AnswerID: 314214

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