jayco camper[hawk] trailer inverter/charger?

Submitted: Friday, Aug 08, 2008 at 23:26
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is a 240volt inverter in the camper just working like a battery charger as it only produces 12volt downstream to appliances?, can i use this to charge up my caravan battery if i put a regulator inline before the battery ?,also can i connect the battery back into the feed before the inverter when not on 240 to provide power to appliances in the camper?. what do i need to get this up and going as i want to run a pump off the water tank to sink and also to a outside shower setup to provide pressureized hot water running off gas unit [primus h.w.s.] i think a auto electrician might be able to help me as i dont need any second guesses if that is ok guys? although i do appreciate any input that can steer me straight, thanks and keep up the good work in forum
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Reply By: Notso - Friday, Aug 08, 2008 at 23:58

Friday, Aug 08, 2008 at 23:58
You're dead right mate, Go to a professional.

All that you suggest may be possible with your power supply, depending on how many volts it supplies.

AnswerID: 319873

Follow Up By: mannrivermudrwestler - Saturday, Aug 09, 2008 at 09:51

Saturday, Aug 09, 2008 at 09:51
thanks for the tip! i thought that i might find a electrician out there on the forum net i know its possible as we are only dealing with small watts except for the 240 volt inlet , i was only concerned about back feeding the battery directly off the 240 hence the regulator etc.
also does anyone have a diagram for the electrical circuit for jaycos as they dont supply any with the paperwork when you purchase it
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FollowupID: 586513

Reply By: Tenpounder - Saturday, Aug 09, 2008 at 12:03

Saturday, Aug 09, 2008 at 12:03
Like Notso says, go to a professional. if your Jayco has 240v and 12v circuits, including an inverter, then you have the same potential to kill yourself or your kids, as you would have playing around with your home power circuits. An inverter works a bit like a battery charger in reverse, using 12v power to produce 240 volts, but that supply must never be connected to a 240v circuit which is attached to the mains.
AnswerID: 319935

Follow Up By: mannrivermudrwestler - Saturday, Aug 09, 2008 at 12:47

Saturday, Aug 09, 2008 at 12:47
i think that you can't get zapped with 12volts!, in the camper the inverter [aka transformer] is supplied by 240v, it then reduces this down to 12v to supply lights fridge etc , if a supply line is delivered to the battery it is feeding at 12volts just like the lights etc, if i supply a regulator in line this will cut supply to the battery when it is fully charged ,correct?
when not on mains i can supply the camper thru the transformer at 12 volts to the appliances from the battery, all i need is a one way feed switch to prevent the 240 supply back feeding the battery, correct? it seems pretty straight forward question? if you dont know the answer then dont respond thanks ,i dont need a lecture on safety just a educated answer, i was going to get a sparkie anyhow ,i was just wondering abut the probility thanks
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Reply By: Member - Hughesy (NSW) - Saturday, Aug 09, 2008 at 17:05

Saturday, Aug 09, 2008 at 17:05
When I bought my 2003 Jayco Outback the charger/inverter thingy had been changed over to a normal 240v battery charger and the wiring was an absolute mess (under the seat)!!

After many hours tracing what each feed wire did I rewired the whole thing.

Basically (for my Dove anyway) everything in the van is powered by 12v except the 1 element on the stove and the fridge. All lights and stove igniter are powered from the battery.

I moved the 10amp battery charger to beside the battery and just had the charger powered from the 240v outlet that was under one of the seats (had to cut the end off the power lead to feed it back thru the floor. I then set about running a heavy + and - from the battery back to under the seat where the old 12V distribution area was. I put in a fuse board and rewired everything from that. I also added a water pump, 12v outlets (kids DVD player, phone charger), maglight charger, and fans for fridge from this.

Its all worked faultlessly since I did it and I can easily track what wire is doing what.

It took me a while to understand what wire did what (as they were all black and white wires in mine) but once you have it nutted out its pretty simple. I also have the "mains" switch that isolates the battery from any draw but still allows the battery to be charged either by the battery charger or from the vehicle via Anderson plugs.

I could not find any 240v wiring that was accessible by looking in the areas where all the 12v stuff is. If you pulled off wall panels you will. In other words its safe to play with what you can see normally (well in my case anyway). Only place to be carefull is the back of the fridge as there is 12v and 240v wiring in there.

I don't have an inverter, so the only time I can use 240v is when the van is plugged into 240v at a CP. If you wanted to put an inverter in to run 240v appliances off the battery to the power points in the van I would be getting a sparky to do that.

Good luck mate - they are a great van. The whole (young) family loves ours!!
AnswerID: 319985

Follow Up By: mannrivermudrwestler - Saturday, Aug 09, 2008 at 17:33

Saturday, Aug 09, 2008 at 17:33
YES! thank you very much hughesy, i thought i was on the right track as every thing comes off the transformer as 12v, i'll check the total load on the transformer and change to a charger
what do you do when your not on 240 and just drawing off your 12v system or does it automatic flow through the charger
do you have any photos or a diagram to follow as most jaycos are the same set out
does the fan on the fridge make it perfrom better as mine is great on gas but doesnt do wellon 240 or 12v was thinking of the boost fan like yours to increase the flow of hot air out of behind the unit
thanks
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FollowupID: 586601

Follow Up By: Member - Hughesy (NSW) - Saturday, Aug 09, 2008 at 18:51

Saturday, Aug 09, 2008 at 18:51
Sorry I'm a bit lost mate with your description ie. transformer and auto flow thru charger??

When I have 240v plugged into side of the van (at CP) this powers all the 240v outlets in the van which in turn powers my battery charger that then keeps the battery topped up. All the lights and other accessories just run straight off the battery similar to what you would have in your 4x4.

I have no 240v available if not connected to mains...ie no inverter mainly because those appliances would only drain the battery to quick anyway.

I'm pretty computer hopeless mate (ie posting pics) but if you email your mobile number I'll try and take some snaps with my phone and send them on and you can give me ring then if you like too.

I'm spewing I never took any photos of what the wiring looked like before I changed it all so you could see the difference.

Anyway give me a bell at: jason_hzj75 at hotmail dot com
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Follow Up By: mannrivermudrwestler - Sunday, Aug 10, 2008 at 09:49

Sunday, Aug 10, 2008 at 09:49
hughesy thanks for the update i know no your method off madness ,quite beautifully simple and effective ,sometimes it just takes one more brain to over come a problem my industrail arts teacher freind and me have nutted it out!
quite simply your saying that the system works like this 240 to charger then 12v from charger to battery and everything feeds of battery, correct? hence when your on 240 there is no problem as evertyhing is feeding all ''downstream'' so no ill effect on battery as its just charging it up fantastic!!
how well does your fridge fan work?
is your pump off the water tank flow activated or do you just flick as swtch
ill email you soon a bit busy today as cleaning the house as my brother and family are coming to visit and they dont like dust
thanks again for your help
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FollowupID: 586739

Follow Up By: Member - Hughesy (NSW) - Sunday, Aug 10, 2008 at 14:25

Sunday, Aug 10, 2008 at 14:25
Yep you've got it now ;))

I've actually got 4 fans on my fridge. I experimented with just one initially (as that was all I had) but for it to work effectively (ie. no air short circuiting) you have to block off all of the vent that you have fitted the fan too. This is fine while you have the fan operating but you don't need the fan at night or in the cooler months so you would have to remove the "blind" continually.

So I just bought 5 computer fans 2nd hand off ebay for $15 and mounted 3 across the bottom vent (sucking in to the van) and 1 at the top (pushing air out). Just zipped tied the fans to the vent grill.

I've been too lazy to actually put a switch in for the fans (too noisey to run at night) and just turn them on and off by pulling the fuse from the distribution board I installed. Some people have put in temp sensors behind the fridge to turn the fans on and off automatically - but if they started during the night it would wake me so I haven't bothered.

They certainly make a difference as I have mounted one of them little inside/outside thermometers next to the frdige so I have an idea what temp its at and after a 1/2 day driving and then setting up it used to take till 4am before the fridge droped back to about 4deg C (from about 11deg C) This is summer and far west NSW but with the fans it would cool down by 10-11pm. I feel the temp of the bench above the fridge as a guide to how hard the fridge is working and whether I'm getting the heat away sufficiently.

A little tip - ALWAYS have the fridge powered on 240V for about 48hrs before you head off, adding the food to it 24hrs before so that it is at temp before leaving. They take for ever to cool down the first time (well in summer anyway). They at best only hold their temp on 12v (ie when driving). If anything expect the fridge to have warmed up a little while driving. The freezer stays cold its the fridge compartement that warms quickly. Strongly recommend a digital thermometer.

As for the water pump - I don't know what year your camper is but I had a 2-way (Lowboy) hand pump which you could pump the water from the tank or push the handle down to get mains pressure thru. I bent/broke ours once when I pushed bed end in and hadn't turned the sprout around. While looking at a caravan parts place on the WWW I found the same model tap but 3-way (about $65 I think). It was the same as the existing one but if you lift the handle up to the highest position it activated a switch in the unit.........easy peesy just hook some power to this and onto the inline Whale pump and you have pump water in the sink.

Running the power to the new tap and installing the pump probably took me about 2hrs. I mounted my pump to the floor of the camper and you only have to hand prime it the first time you use it or after tank has been drained (ie use hand pump) and it stays primed after that. If you mount yours to the floor put some thin rubber or something between pump and the floor as the noise of the pump (vibration) seems to be amplified by the timber floor of the camper.

I'll put the camper semi up today and take some photos for you.
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Follow Up By: mannrivermudrwestler - Sunday, Aug 10, 2008 at 21:33

Sunday, Aug 10, 2008 at 21:33
thanks for the great tips and actual notes on the installation process clearly understood, you should get a job with popular mechanics!, i wish that there is more of you out there, as its great to get this stuff that i can use and dowithout getting in a bother and twist.
thanks
m.r.m.w
love your work
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FollowupID: 586848

Follow Up By: Member - Hughesy (NSW) - Monday, Aug 11, 2008 at 18:16

Monday, Aug 11, 2008 at 18:16
I took those photos of what I've done and even put them into a word doc with some explaination of whats been done. Send me an email and I'll forward on mate.
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FollowupID: 587014

Follow Up By: mannrivermudrwestler - Tuesday, Aug 12, 2008 at 12:23

Tuesday, Aug 12, 2008 at 12:23
the kids have done something to the email out box cant seem to send mail heres my address cto29694@bigpond.net.au
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Reply By: Nomadic Navara - Sunday, Aug 10, 2008 at 00:34

Sunday, Aug 10, 2008 at 00:34
If your Hawk Has a standard electrical installation it will have one of two types of power supply. The most likely is a Setec mark I or II depending upon the age of your camper or it could be a Centurion.

If you go to a Jayco agent they will tell you that you already have a battery charger built into the PSU. All you have to do is to add a battery to the battery terminals and you have a full battery system. However others know better read this link The battery charging section of these PSUs is too low to effectively charge batteries. The Jayco supplied PSUs is similar to the ones in the link.

If you wish to install a battery system in your Hawk then scrap the Jayco supplied unit and install a quality multi stage battery charger to maintain your battery. You will also have to add a fuse distribution block (a row of fuses on a block) to replace the fuses in the PSU (you can get these from Super Cheap.)

PeterD
PeterD
Retired radio and electronics technician

Lifetime Member
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AnswerID: 320057

Follow Up By: mannrivermudrwestler - Sunday, Aug 10, 2008 at 10:00

Sunday, Aug 10, 2008 at 10:00
peter d , thank you for your informative and concise information its good that this site can be used to distribute useful information so others can modify their campers and equipment without having to spend lots of money on ''pros'' when we can do it ourselves with a little help form people like yourself
the money saved can be spent on taking our loved ones to great places in this great country
thanks
love your work
m.r.m.w
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