Fitting Solar Panels

I am looking to fit either 2 x 80 Watt or 2 x 125 Watt solar panels to the roof of my 23' Jayco Sterling. Does anyone have any pictures and/or instructions for this? I know I will need to raise the panels an inch or so to allow for air flow so I assume a frame of some sort is required. I was hoping to avoid unecessary holes in the roof, perhaps just using Sikaflex to attach the panels/frame. I am thinking of using the BP panels.

Also where is the best location to run the cables down through the roof.

Any advice on the above would be much appreciated.
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Reply By: MEMBER - Darian (SA) - Saturday, Sep 27, 2008 at 08:26

Saturday, Sep 27, 2008 at 08:26
Just reading my Collyn Rivers solar book - he suggest the 'Sikaflex only' method as being ideal - an extremely strong bond apparently but must be fixed to something solid - not just the paint surface on that 'something solid'. As for routing of cables - that depends on the van.........BTW - if you are doing a whole installation, the Rivers book covers the lot in detail - plenty of valuable tips on hardware choices and methods etc. to gain the best possible results.
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Reply By: SPRINT-GTO - Saturday, Sep 27, 2008 at 08:46

Saturday, Sep 27, 2008 at 08:46
Whats the name of Rivers book??
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Follow Up By: Maîneÿ (wa) - Saturday, Sep 27, 2008 at 09:30

Saturday, Sep 27, 2008 at 09:30
Caravan & Motor homes books link
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Reply By: Dunaruna - Saturday, Sep 27, 2008 at 09:53

Saturday, Sep 27, 2008 at 09:53
I fit these for a living and also fix up some horrendous installations.
Consider the following before you begin the installation -

There was talk that jayco were going to prewire sterlings + heritages for solar but I've yet to see one (evernew have been doing it for years).
It is impossible to get inside the walls of the sterling. You need to find a suitable route from the battery to controller to panel. This usually involves using underneath the van, through cubboard space and up to the ceiling. You cannot avoid drilling holes through the floor and roof.
Locate a suitable place for the controller, somewhere in the van where the wiring can be hidden (in conduit) inside cubboard space. That cubboard space needs to be floor to ceiling. Above that cubboard space is where the solar panels should be located. This will also mean that the panels are close to the edge of the roof - easy to climb a ladder and clean. Very difficult to clean a panel that is in the middle of the roof.

Leaves will accumulate in the air gap under the panel, The panel(s) should be oriented so that there is good air flow front to back, not side to side.

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Follow Up By: Affordable Batteries & Radiators - Saturday, Sep 27, 2008 at 10:28

Saturday, Sep 27, 2008 at 10:28
All great points.

Note: In some cases you may need an external conduit.

Regards

Derek.

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Reply By: Affordable Batteries & Radiators - Saturday, Sep 27, 2008 at 10:38

Saturday, Sep 27, 2008 at 10:38
Hi David

When mounting the panels try make them tilt and also easily removable for portable use.

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Reply By: davidrpalmer - Saturday, Sep 27, 2008 at 17:03

Saturday, Sep 27, 2008 at 17:03
Many thanks for all the assistance, it's given me a better idea of how to go about this project.
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