Wednesday, Oct 15, 2008 at 14:21
From what I have seen ... the majority of barriers are fitted in the following manner:
Step 1/. With a 25mmm holesaw
bore holes in the upper, inner bodywork and roof liner. It is important to ensure that
the pilot drill contacts the outside body skin enough to cause paintwork damage.
Step 2/. drill a second 12mm near the first hole. alignment is not a consideration as the whole can be enlarged to make up for any poor measurement.
Step 3/. insert an unpainted block of steel through the larger hole and fit mounting bolts through barrier mounts into threaded holes in steel block. Tighten bolts to ensure roofliner is damaged 20mm beyond the original 25mmm hole drilled. Do not use seatbelt type spacer as this will not allow damage to the roof lining.
Step 4/. Carry out the same process to vehicle floor and carpet.
At no time is the installer to vac out iron filings or paint exposed edges of holes ... this will result in ptotecting the customers vehicle against rust.
A half height barrier could easily be fitted using the above procedure. Instead of the floor process ... the interior panel work at window sill height could be swiss cheesed to allow the fitting of the barrier mounting blocks and brackets.
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597480