OT...Steam Boilers

Submitted: Tuesday, Oct 21, 2008 at 13:53
ThreadID: 62743 Views:3251 Replies:11 FollowUps:33
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Gday,
I am currently makeing a steam engine and boiler.
The boiler is copper and has a heating surface of 72 Sq inches (0.5 Sq Ft)
and a volume of 61.5 cubic inches (0.03559 cubic feet)
Apparently there is a calculation using total heating surface and water capacity of the boiler, that will give you a ball park figure so you can work out how many pounds of steam per hour your boiler will generate.
From that that I should be able to work out what horse power engine it will run buy measuring the bore and stroke of the engine.

I know there are some mathematicians out there somewhere?

Cheers
Hairy

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Reply By: Member - Wim (Qld) - Tuesday, Oct 21, 2008 at 14:20

Tuesday, Oct 21, 2008 at 14:20
Hairy

Try

http://www.engineering-tools.com.au/index.htm

Regards
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Follow Up By: Member - Wim (Qld) - Tuesday, Oct 21, 2008 at 14:21

Tuesday, Oct 21, 2008 at 14:21
Hairy,

woops wrong site.

I'll try to find wright site.
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Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 14:51

Tuesday, Oct 21, 2008 at 14:51
Cheers
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Reply By: Michael ( Moss Vale NSW) - Tuesday, Oct 21, 2008 at 14:44

Tuesday, Oct 21, 2008 at 14:44
Hairy!! What is the diameter and gauge of the barrel? Michael
AnswerID: 331035

Follow Up By: Michael ( Moss Vale NSW) - Tuesday, Oct 21, 2008 at 14:48

Tuesday, Oct 21, 2008 at 14:48
The cylindrical part of the boiler, that is!!! Michael
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Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 14:56

Tuesday, Oct 21, 2008 at 14:56
Gday,
The tank part is (approx) 100mm dia copper, 150mm long with 10 x 1/2 copper (approx 10mm dia) fire tubes through it. Its a Horizontal boiler so half of it will be in the fire box + the two ends.

Cheers
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Reply By: Member - Footloose - Tuesday, Oct 21, 2008 at 15:26

Tuesday, Oct 21, 2008 at 15:26
Dunno why you bother. Must be a surplus of old boilers in Alice ? LOL
AnswerID: 331043

Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 15:32

Tuesday, Oct 21, 2008 at 15:32
Yeah ...but the guts have rotted out of most of them..LOL
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Follow Up By: Member - Footloose - Tuesday, Oct 21, 2008 at 15:34

Tuesday, Oct 21, 2008 at 15:34
All that ink a hol...I thought it was meant to preserve em ? LOL
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Follow Up By: Member - Russnic [NZ] - Tuesday, Oct 21, 2008 at 15:59

Tuesday, Oct 21, 2008 at 15:59
Yeh Sad
Happens eh, no pride, what's left?
Fusible Plug on the crown?
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Reply By: The Geriatric Gypsies - Tuesday, Oct 21, 2008 at 16:15

Tuesday, Oct 21, 2008 at 16:15
goodday hairy
shouldnt have any prolems with the tojo after you replace the motor with the steam engine have plenty of grunt then


lmao

steve
AnswerID: 331051

Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 16:22

Tuesday, Oct 21, 2008 at 16:22
Hahahahaha.......
LOL

As soon as I hit the submit button I thought I had just set myself up for a bagging.

I actualy expected Handy to come in like a bull at a gate..LOL

Cheers
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FollowupID: 598799

Follow Up By: handy - Tuesday, Oct 21, 2008 at 17:24

Tuesday, Oct 21, 2008 at 17:24
your not making that horrible moonshine again hey.
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Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 17:27

Tuesday, Oct 21, 2008 at 17:27
Get back to work!!!

And say Gday to the Mrs.......

Cheers
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Follow Up By: handy - Tuesday, Oct 21, 2008 at 17:31

Tuesday, Oct 21, 2008 at 17:31
what the harley getting a bit hard to kick over old man. lol
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Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 17:46

Tuesday, Oct 21, 2008 at 17:46
Naaaaaa........... Just thought it might be cheaper to run.
If you like , Ill build you one for the Rattler.....
It would be like an updated motor for you...LOL
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FollowupID: 598822

Reply By: Ray - Tuesday, Oct 21, 2008 at 17:06

Tuesday, Oct 21, 2008 at 17:06
That question is a bit hypothetical, like how long is a piece of string. You will have to measure the surface area of all the tubes that is if it has tubes and not just a Yorkshire boiler.
Did you see that program on the ABC the other night. Those blokes used solenoid valves instead of the usual reciprocating valve gear
AnswerID: 331062

Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 17:22

Tuesday, Oct 21, 2008 at 17:22
Gday Ray,
That is the total heating surface area...including that of the tubes..

No I didnt see the program and dont know what you are talking about with the valves.
The only part that I think could be "hypothetical" would be the type of burner I used?
I need to work out the out put of the boiler
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Follow Up By: Member - Russnic [NZ] - Tuesday, Oct 21, 2008 at 18:46

Tuesday, Oct 21, 2008 at 18:46
Yorkshire Boiler??
My wife and her brother own a 1926 Yorkshire Steam Wagon.It is a diagonally tubed boiler, fire box in the centre tubes going out to smoke boxes each side and back to super heater and out, from memory 24 tubes each side
I have images of it here on this machine I will try to get them to work.
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Follow Up By: Member - Russnic [NZ] - Tuesday, Oct 21, 2008 at 18:55

Tuesday, Oct 21, 2008 at 18:55
My good Wife and her brother have 2nd Class Marine Tickets
I have the HT License to steer it but can't operate it
Solenoid valves instead of slide valves, no reversing lever?
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Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 18:57

Tuesday, Oct 21, 2008 at 18:57
Gday Russnic,
The one Im building is only a little model to start. Something to build with my son. Then we might make a bigger one to power our canoe...LOL
A photo of your would be good

Cheers
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Follow Up By: Member - Russnic [NZ] - Tuesday, Oct 21, 2008 at 19:27

Tuesday, Oct 21, 2008 at 19:27
Hi Hairy
Sorted out a couple of photos I might have to put them on my blog to get it toi work.
The beautiful face is my wife, the guy in the middle is the bro in law, the big old bugger behind the camera is me.
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FollowupID: 598848

Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 20:42

Tuesday, Oct 21, 2008 at 20:42
Dunno if its me..but I cant find the photos?
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Follow Up By: Member - Russnic [NZ] - Wednesday, Oct 22, 2008 at 05:59

Wednesday, Oct 22, 2008 at 05:59
I can't either I will try again
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Follow Up By: Member - Russnic [NZ] - Wednesday, Oct 22, 2008 at 06:23

Wednesday, Oct 22, 2008 at 06:23
Got it to work this time, have another look on my Blog.
Cheers
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Follow Up By: Hairy (NT) - Wednesday, Oct 22, 2008 at 09:51

Wednesday, Oct 22, 2008 at 09:51
Wow....
Would love a toy like that!

Cheers
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Reply By: ob - Tuesday, Oct 21, 2008 at 18:39

Tuesday, Oct 21, 2008 at 18:39
Hairy, what pressure are you planning to run?

Cheers ob
AnswerID: 331075

Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 18:44

Tuesday, Oct 21, 2008 at 18:44
Gday,
Im not exactly sure.....say 40psi for this exercise.
I need to blow one up to test it!
I was going to pressure test it to about 120 and run it at around 60 psi. Its all prety experimental at this stage.

Cheers.
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Reply By: Member No 1- Tuesday, Oct 21, 2008 at 19:13

Tuesday, Oct 21, 2008 at 19:13
didnt think copper would last too long in an open flame
AnswerID: 331085

Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 19:17

Tuesday, Oct 21, 2008 at 19:17
Yeah...it'll be fine.
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FollowupID: 598846

Follow Up By: Member - Russnic [NZ] - Thursday, Oct 23, 2008 at 07:18

Thursday, Oct 23, 2008 at 07:18
Hi No 1
If the water level is kept up copper would not be a problem.
The Fusible Plug is hollow steel plug filled with lead that screws into the the crown at the top of the firebox. Let the water level drop below the crown and the lead melts shooting steam/water? into the fire box, theory extinguish the fire.
In a previous reply on Old Boilers I mentioned Fusible plugs, I did not intend to be offensive but all old "steam" boilers had one! and I guess they still put them in boilers
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Follow Up By: Member No 1- Thursday, Oct 23, 2008 at 07:47

Thursday, Oct 23, 2008 at 07:47
Fusible plugs are used in alot of industries, including mine (aircon & refrigeration) and i know what they are...they are filled with a soft solder each of which are designed to rupture (let go) at a rated temp (or pressure depending on what the medium is)

its just that i thought copper in an open flame seems to form a lot of oxidising scale and degrades a whole fatser than steel.

I'm not saying it can/couldnt handle the pressures (depends on how high they are of course), its the life expectancy under those conditions...

but then again i might be wrong
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Follow Up By: Member - Russnic [NZ] - Thursday, Oct 23, 2008 at 08:10

Thursday, Oct 23, 2008 at 08:10
Well you are more up with it than me, I am still in Traction Engine Technology when it comes to steam. I would hate to be on the Footplate if a plug blew. I suppose I would be running before then, no water, no injector working, safety valve screaming, I would be heading for the hills not trying to drop the fire out.
The Old guys put Blue Gum bark in the boilers to avoid oxidation, seems to work, helped re tube an engine years ago and the inside of the boiler was coated in a black sticky, almost oily type substance, I was told it was from the bark.
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Follow Up By: Member No 1- Thursday, Oct 23, 2008 at 08:26

Thursday, Oct 23, 2008 at 08:26
just been looking at web info and as you both are saying they did use copper for boilers....wonder why ??? (other than heat transfer coefficients) maybe i'll find out one day....
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Follow Up By: Member - Russnic [NZ] - Thursday, Oct 23, 2008 at 09:45

Thursday, Oct 23, 2008 at 09:45
I have only seen model type copper boilers know very little about building them, heat transfer could be a reason? easier to work with, ie forming tube plates?.
It has always amazed me that they could bend and rivet the steel plates 100 or so years ago and get them steam tight, helped to retube a 1908 traction engine, stay tubes and all. It was not light plate that was used. I have been told that when the boilers were first fired up a mixture of oatmeal and cow dung was put in the boiler along with the first full of water. I know we had some tubes fizzing a little, when cold, gave the expander a run again put some of the same mix in, and fired up again, stopped the fizzing.
That was a couple a three years ago and I was only the boy on the job so don't quote me.
I was always a Horses and Cattle Man myself, but the things that you do!!.
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Reply By: Louie the fly (SA) - Tuesday, Oct 21, 2008 at 20:28

Tuesday, Oct 21, 2008 at 20:28
Hairy, is this to replace a 3.0 in a Patrol? LOL

Surprised nobody said it earlier...
AnswerID: 331100

Follow Up By: Hairy (NT) - Tuesday, Oct 21, 2008 at 20:40

Tuesday, Oct 21, 2008 at 20:40
Gday,
Its been hinted at...LOL
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Reply By: Bob Y. - Qld - Tuesday, Oct 21, 2008 at 21:00

Tuesday, Oct 21, 2008 at 21:00
Hairy,

I had a little steam engine when I was a kid, but quite a bit smaller than you describe.

Boiler was about 40mm dia. & no more than 100mm long. Never powered anything with it, but occasionally would fire it up, and let it run until it ran out of water, or fuel. Used to fill it with boiling water, and it was fuelled by a little metho lamp.

You used to be able to buy them at hobby shops, but that removes the satisfaction of building one.

Hooroo,
Bob.
Seen it all, Done it all.
Can't remember most of it.

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AnswerID: 331108

Follow Up By: Hairy (NT) - Wednesday, Oct 22, 2008 at 12:56

Wednesday, Oct 22, 2008 at 12:56
Yeah...I want to build one with my young fella.
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Reply By: kev.h - Tuesday, Oct 21, 2008 at 22:51

Tuesday, Oct 21, 2008 at 22:51
Hi Hairy
have done the same project. Post an email address and i'll send some useful info
A 5" solid drawn copper tube with 1/8" wall can have a safe working pressure of 150 psi depends on how you fit the ends
Evaporation rates rule of thum 1 cu in per minute per 100 sq ins of heating surface equates to roughly 3lbs of steam per hour
Regards Kev
AnswerID: 331132

Follow Up By: Hairy (NT) - Wednesday, Oct 22, 2008 at 09:53

Wednesday, Oct 22, 2008 at 09:53
Gday Kev,
cc5000 at bigpond.com
Cheers
Hairy
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Reply By: alfclp - Tuesday, Oct 21, 2008 at 23:27

Tuesday, Oct 21, 2008 at 23:27
As this question has been posred on another forum you are probably aware of the Codes of practise for model boilers that details there construction and safety testing requirements.

Find someone in a model engineering club to give you guidance on the makinf of the boiler.
AnswerID: 331138

Follow Up By: Hairy (NT) - Wednesday, Oct 22, 2008 at 10:00

Wednesday, Oct 22, 2008 at 10:00
Dont quite get what you mean???

Can you tell me what forum? If I was aware of the formula Ive asked for I wouldnt be asking...would I???
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Follow Up By: alfclp - Wednesday, Oct 22, 2008 at 18:37

Wednesday, Oct 22, 2008 at 18:37
Go to Railpage Australia, www.railpage.com.au find the forum section scroll down to find Australian miniture Railways and look for the topic "Boiler HP'
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