Wednesday, Dec 24, 2008 at 00:29
I have just spent the better part of 2 1/2 hours tonight trying to track down a fault with my brake controller. Tested all the connections, pulled the trailer plug apart, cleaned it all and scared a couple of small spiders. Took the plug on the car apart and blew out tonnes of dust, and still no joy.
In desperation started following the wiring back under the van. Child # 2 was sitting in the car and in between re-tuning all my radio stations put her foot on the brake at my command (or plea).
I finally worked out the problem was a corroded connection on the earth wire returning from the brake to the earth wire on the plug.
It appears that the Prodigy brake controllers emit a low voltage current through the brake, which is returned via the earth wire to the unit and when this circuit is completed, the brake unit is active. If the circuit is not complete the unit is turned off.
Of course, the problem has been there since the last time I used the van. Nothing like planning ahead as we leave on Christmas day!
FollowupID:
608862