ZD30 - It had to happen to me
Submitted: Monday, Feb 23, 2009 at 19:19
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Dave & Shelley (NT)
Hi everyone,
Let me share a tale of despair.
I have a GUIII 2004 Patrol with the magic ZD30. This vehicle is treated better than myself and has had a nice relaxing 80,000km on the clock. Over x-mas my father, who is a former owner of a GUII looked under the bonnet and noticed that the coolant level was low (not in the overflow). He is always paranoid after his GU head cracked at 120,000 (but he towed a big van a lot). I was surprised but remembered that it had just had a major service at 80,000 and that the system was flushed. No problems, I will just top her up.........................
Well, the coolant level has continued to drop. After taking today off and spending around 4 hours at NATRAD going over every possible reason and pressure
test (I had already isolated the heater as part of my fault finding) why it would be leaking, we were left with my worse fear of the head being cracked. Yeap, that is it, i knew in my heart a while back it would be the problem but it sucks to think that the factory start battery actually outlasted the engine..................This is when all those evil Toyota people laugh, I know my family is!!!
Anyway, I still love the beast and wouldn’t swap it for quids (because I have spent way too much money getting it all geared up for touring). Out of the 80.000km, only 10,000 would have been on dirt (CSR, GRR, GCR and top end of QLD and NT). What mods should I do to try and prevent the old ZD30 go haywire next time (beside replacing the bloody thing)??? Remembering I don’t know why it went bad this time.
Sympathy can also be expressed
Reply By: Member - Andrew (WA) - Monday, Feb 23, 2009 at 20:25
Monday, Feb 23, 2009 at 20:25
Dave, no extended warranty? if not, make sure you still exhaust all your avenues with Nissan Australia. It's not an
old car and 80,000k's is a joke.
Did you buy it new? if so this will be in your favour, make sure you CC everything you write to Nissan Australia and the Dealer you bought the car from.
It's a sorry tale these ZD30's. I had a 2002 GUIII manual and decked it out. Loved it, but after the extended warranty ran out I just didn't have the guts to keep it (see rig
pic) and sold the beast.
I sold it with 105,000ish on the clock. It took me around OZ, GRR, Fraser Is, mud, sand and water. Great 4 x 4. Never an engine issue. I did change the MAF though at about 70,000k's as insurance.
I cut my loses and bought the cruiser. Not that it's a better car, both have their issues, but the one big plus I see is reliability.
Great car the Nissan ZD30, shame about BOOM factor.
AnswerID:
350660
Follow Up By: Member - AJB (VIC) - Monday, Feb 23, 2009 at 20:31
Monday, Feb 23, 2009 at 20:31
The other big plus is Toyota will stand by their customers and Nissan wave them Good Bye!
FollowupID:
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Follow Up By: Member - Andrew (WA) - Monday, Feb 23, 2009 at 20:42
Monday, Feb 23, 2009 at 20:42
Fortunately, I haven't had to experience either one!!!!
Although, after a 40,000k service at a Nissan Outlet in a north queensland town, and after forking out @ $900 for the pleasure, I found out at 50,000k that the oil filter had not been fitted correctly. After a few letters to Nissan Australia (who bluntly put the blame on the dealer who did the service) the dealer offered me the extended warranty, which I accepted, but boy was I *issed off... Anyway, all worked out OK.
Come to think of it, my aircon compressor stuffed up too and I got a new one for zip. no issues there. but that was under warranty.
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Follow Up By: Dave & Shelley (NT) - Monday, Feb 23, 2009 at 21:11
Monday, Feb 23, 2009 at 21:11
Extened warranty, I only wish. Couldn't afford it at that stage as it was one only income and the wife was at uni. Hope this will be the only problem I ever have!!!!!!
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618977
Reply By: Motherhen - Monday, Feb 23, 2009 at 20:36
Monday, Feb 23, 2009 at 20:36
Bad luck Dave and Shell, but at least not the Hand Grenade story.
We had a niggling overheating problem for quite some time with an Landcruiser wagon some years ago, and after replacing thermostat and radiator the problem kept coming back. Eventually the mechanic diagnosed a hairline fracture in the head. He put two bottles of 'emergency repair gunge' into the radiator and the problem never re-occurred.
We love our Patrol too (2002 model). We fitted boost and EGT gauges and have never had a moment's trouble from it (we purchased it ex Govt and have done over 100,000 in it ourselves). Our daughter sabotages any attempts to sell it now we have the F250 for towing.
Prior to that, the head cracked on a Falcon
sedan. It was Christmas day, and we were gathering in
Perth as a son was in hospital. Elder son was bringing his sister and younger son's best friend ('our third son') and noticed the temp rise a bit, but with nothing open and the family expecting him, he pushed on. This resulted in the head cracking. We had it repaired satisfactorily at not a huge cost - i don't know if a similar repair can be done on the Nissan.
The day was topped off by our elder daughter's car being stolen in the early hours of Christmas Day. We sent her with her irrational hubby and baby
home in our vehicle, squeezed into my parent's small
sedan to get back to the
farm and jobs, leaving the children in
Perth to fend for themselves until the Falcon was fixed. After our son went back to a 4wd, younger daughter (and her teenage friends) drove it for a couple of years until she traded it in on a troopy.
Hope you can get a satisfactory outcome
Motherhen
AnswerID:
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Follow Up By: Dave & Shelley (NT) - Monday, Feb 23, 2009 at 21:16
Monday, Feb 23, 2009 at 21:16
Thanks for your best wishes,
My luck could be a lot worse...... Cheers
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Reply By: Member - Roachie (SA) - Monday, Feb 23, 2009 at 22:23
Monday, Feb 23, 2009 at 22:23
G'day Dave and
Shelley,
First: sorry to read of your troubles and I hope they don't prove to be as serious as it's starting to appear.
Secondly, can I suggest that you have a look through the numerous posts on the topic of the 3 litre Patrol, on the www.patrol4x4.com.au
forum?
On there you will find a list of things that blokes have done to their Patrols to try and ensure the last a long time.
The list includes:
**Fit a www.enginesaver.com.au (an alarm to warn you as soon as coolant level drops by an inch or so.
** Fit an oil catch can
** Fit an intercooler fan
** Block off the EGR valve
** Fit a Dawes valve
** Fit a 3" free flowing exhaust system
** Fit EGT and Boost gauges
The blokes on there who have done these mods, don't seem to have suffered any further ill-effects of the dreaded early demise variety associated with this motor.
Alternatively, Project Toni or a Chev 6.5 V8 Diesel (which is what I have under my bonnet), may be suitable alternatives.
All the very best to you.
Roachie
AnswerID:
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Follow Up By: Willem - Tuesday, Feb 24, 2009 at 00:07
Tuesday, Feb 24, 2009 at 00:07
Bill
Its all these BIG 4bies with TOY engines and TURBOCHARGERS wot give the grief
I'll just plod along in my dinosaur a little while longer....LOL
Cheers
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Follow Up By: Member - Lionel A (WA) - Tuesday, Feb 24, 2009 at 07:59
Tuesday, Feb 24, 2009 at 07:59
Willem, my sentiments exactly.
The ol' MK is a little rough round the edges and void of any modern creature comforts, but it just keeps on chugging.
Cheers......Lionel.
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Follow Up By: ross - Tuesday, Feb 24, 2009 at 09:11
Tuesday, Feb 24, 2009 at 09:11
I would rather have a dinosaur than a dodo bird
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Reply By: Member - Hugh (WA) - Thursday, Feb 26, 2009 at 00:49
Thursday, Feb 26, 2009 at 00:49
Hi Dave,
I am sorry to read about your misfortune. Out of interest, how has the cylinder head leak been confirmed? If cracked coolant will either flow into the oil or cylinder. If in the oil it will be milky. If into the cylinder you can use a CO2 detector on radiator. The old fashioned way of getting hot then removing a sparkplug and crank is going to nbe a bit difficult on a diesel.
The reason I ask is that ~ one year ago my GUIII patrol had similar coolant leakage with reservoir depleting with no obvious sign of cooant leakage. The coolant system has radiator and 2 expansion bottles, 1st has pressure cap and 2nd threaded cap which is one to fill up. Anyhow after being told I might have a cracked head turned out that the outlet from the 1st pressuriised tank was cracked (easy to lean on during service) and had been leaking with leak only noticeable underneath. Replaced and all has been OK since.
So during pressure
test was it only radiator checked or 1st expansion bottle also. Might be worth a look.
The other problem I had was after Nissan replaced turbo gasket on warranty and someone didn't tighten coolant pipe to turbo. No noise, just slow coolant leak and after a while staining on turbo heat shield. Tightened and all was good.
I really hope it isn't the cyl head and given the expense hope the above gives you something else to consider.
Regards,
Hugh
AnswerID:
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Reply By: Dave & Shelley (NT) - Monday, Mar 23, 2009 at 14:27
Monday, Mar 23, 2009 at 14:27
Hi everyone,
Well it has been a month and the Patrol went in today to get a new head. I would have put the beast in earlier but I was waiting for quotes etc. Luckily I did wait as I was very surprised and relieved when Nissan Australia agreed to provide all parts for free (ie the head, seals etc).
This is pretty good in my books. Yes the engine is rubbish but after a phone call and e-mail they agreed to help out. Not too bad since the Patrol is out of warranty.
I agree with almost everyone’s comments about the old ZD30, but at least they are coming to the party. They could have turned their back on the situation (which apparently happens a lot with most manufactures these days).
I am trying to be out around the
Gregory national Park at
Easter now, so happy travels everyone.
Dave
AnswerID:
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