Battery Post Insulation

Submitted: Sunday, Jul 05, 2009 at 15:58
ThreadID: 70416 Views:2531 Replies:1 FollowUps:3
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Car manufacturers always fit the +ve battery post with an insulating cover but it often gets damaged and removed. Frequently a second battery does not even have a post cover.

The risk of severe short-circuit is high with an exposed +ve battery post.
So I came up with a simple and effective home-made insulator.

Get a piece of 3 or 4mm thick rubber 200mm x 80mm, use a hole-saw to cut a 20mm hole near each end.

Form the rubber strip into a loop with the holes aligned and place the holes over the battery post to form a tunnel. Place the terminal clamp inside the rubber tunnel and tighten. The cables exit from the open sides.


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Cheers
Allan

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Reply By: Member - Andrew (QLD) - Sunday, Jul 05, 2009 at 16:11

Sunday, Jul 05, 2009 at 16:11
Needs to be red, then it'll sell like hotcakes lol. Nice idea Allan. I assume it is fun tightening the nut?

Andrew
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Follow Up By: Member - Allan B (QLD) - Sunday, Jul 05, 2009 at 16:18

Sunday, Jul 05, 2009 at 16:18
Red? Yes of course ..... now who do I know with red floor mats, hmmm.

Easy to tighten with a socket, but even a ring or open-ended spanner is OK as the rubber just pushes out of the way. An adjustable wrench might present some problem but.





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Allan

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Follow Up By: Member - Andrew (QLD) - Sunday, Jul 05, 2009 at 16:25

Sunday, Jul 05, 2009 at 16:25
Thanks for that...i was expecting it to be slightly tighter.

Andrew
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Follow Up By: Alloy c/t - Sunday, Jul 05, 2009 at 17:19

Sunday, Jul 05, 2009 at 17:19
Most good hardware stores sell a product called Plasti Dip , comes in various size tins and colours , paint onto batt terminals after fitting wires and you have your terminals protected from corrosion and any chance of shorting is eliminated as well.
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