Simplicity Suspension Weight Issue.

Am having 22' Van built for mostly black top use but some gravel and corrugations may be encountered. Projected weight 2300 plus payload [water gas personal stuff] say 300kg. Will be built on a Preston Chassis with Simplicity suspension and 15inch wheels. [Van will have some heavy inclusions including 2 AGM batteries, solar panels and twin water tanks and 2 9l gas cyls]

Tow Vehicle new Pajero Diesel with 3000kg towing capacity.

Mitsubishi say if towing greater than 2500kg then tow ball weight limited to 180kg but If towing less than 2500kg, then tow ball weight can be as high as 250kg.

I understand that for safe towing I need no less than 10% of all up van weight on the tow ball. I am therefore in a difficult position as if exceeding 2500kg then at 180kg I am way under the stable tow criteria of 10%.

I am exploring weight reduction options and am interested to learn about potential weight savings if use traditional basic leaf springs on dual axles rather than simplicity, any advice as to my challenge will be appreciated.

Bobjl
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Reply By: Tenpounder (SA) - Saturday, Aug 01, 2009 at 21:23

Saturday, Aug 01, 2009 at 21:23
Hi there. Sounds to me that your ATM will be at or over the safe towing mass for the Pajero, especially if you are contemplating a bit of 'pitch and yaw' off the bitumen, which will lift weight off or add to it. 300kg of payload isn't much, when you've got 180 kg of water, plus 40 kg of gas and bottles, and 30 kg of batteries - that's 270 kg, or 300 kg with the solar panels, but before food, clothes, and everything else in the van. We all have to watch the fact that, with a big van, it limits the gear we can put in the towing vehicle, so keeping both units light gets pretty hard.
I agree with your growing concerns!
For my money, I'd be going back half a tonne in van ATM, or upgrading to a bigger towing vehicle.
AnswerID: 377151

Follow Up By: Bobjl - Saturday, Aug 01, 2009 at 21:38

Saturday, Aug 01, 2009 at 21:38
Tenpounder
Appreciate your advice and I may have to rethink/renegotiate the entire plan as will I drop a quick $15k on new Pajero outlay just 3 months ago and them tip a bit more in to uptrade to say the king of the jungle.
Unless I can save 200kg with the simplicity suspension I am going to be in some bother it seems.
The GFC has compromised the cash flow a tad so I need to take it easy or starve later on.
Bobjl
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FollowupID: 644522

Follow Up By: Member - Graham H (QLD) - Sunday, Aug 02, 2009 at 22:49

Sunday, Aug 02, 2009 at 22:49
If anything I would say the simplicity suspension in my van would weigh more than straight axles and joined helper independant springs.





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Reply By: RV Powerstream P/L - Sunday, Aug 02, 2009 at 08:14

Sunday, Aug 02, 2009 at 08:14
Bob
Going back to springs and axles to me would be a backward step as the simplicity works as load share on undulations and limits the amount of pitch and yaw and therefore to me is safer.

We have a trailer 3000KG with simplicity and we tow it with an MU and it sits perfect but when we put it on the F250 it drags on the groung due to the long overhang so we fitted airbags and corrected the angle.

Depending on the Pajero overhang it may help you also.
Ian


AnswerID: 377187

Follow Up By: Bobjl - Sunday, Aug 02, 2009 at 09:35

Sunday, Aug 02, 2009 at 09:35
RVP
Thanks
Bob
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FollowupID: 644565

Follow Up By: Member - Graham H (QLD) - Sunday, Aug 02, 2009 at 22:46

Sunday, Aug 02, 2009 at 22:46
Why and which part dragged on the ground

If at the front surely correct towbar height and a WDH would have pulled it up.

Air bags only jack the rear up and arent a substitute for a WDH .

Mine is 2800kg and on a Cruiser sits dead level after adjusting the towball height and adjusting the WDH to suit.



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FollowupID: 644682

Follow Up By: RV Powerstream P/L - Monday, Aug 03, 2009 at 08:30

Monday, Aug 03, 2009 at 08:30
Graham
The use of the words dragging on the ground was not literally just an emphasis on inclination.

The laden F250 then connected to the trailer looked terrible and the air bags were added to correct the look and this was due to the long overhang of the vehicle.
The same trailer sitting on an MU with basically no overhang sat perfect.

I agree that the ball load may not alter but levelling the vehicles made for a safer ride.

We also put airbags on the MU and it eliminated the waddle that sometimes came with the lighter vehicle as the trailer was built for a vehicle and a rear overhang load although within legal limitations for the car tended to create a waddle which never happened with the F250.

Both vehicle have fixed towbars and we are looking at the Drop Forged billet adjustable aluminium tow balls setups with both 75MM and 50MM balls for the F250.
Do you have that or was your adjustment a one off modification.

Ian
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Follow Up By: Member - Graham H (QLD) - Monday, Aug 03, 2009 at 08:44

Monday, Aug 03, 2009 at 08:44
Just the standard WDH that can be adjusted up or down to suit the rigs height.


Was two holes difference from a Patrol to the Cruiser.







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FollowupID: 644708

Reply By: Member - Don M (NSW) - Sunday, Aug 02, 2009 at 08:29

Sunday, Aug 02, 2009 at 08:29
I can understand the issue with the Pajero and it is strange that they change the TBM if weight goes up. Frankly, it is a given that the TBM will go up in line with the vans ATM.

But..., your concern about the 10% puzzles me and it is one you are not going to rectify by going for a lighter suspension. The 10% is only a guide penned by some beauracrat but presumably based on some experience but answer me this then..., why, in a country like UK (and Europe), who have many more vans on the road than in Aus., is it that vans are not permitted to have TBM of MORE than 100kg...??? OK, most of the vans are quite a bit lighter, but 100kg is much less than 10% in most cases. Look at the Geists and Adria which are sold here. The bigger vans, of the size you are talking have an ATM of 1800 to 2200kg and their max. TBM is 100kg. They are not unstable towers as far as I know.

So, in my opinion, if you are determined to have a van of that size and weight, then you will need to rethink the Pajero, as good a vehicle as it is. Changing suspension types is, as I said earlier, not the issue.

A for standard leaf vs. Simpicity, a good mate of mine convinced me to go that way because of the ease of repair in the outback. The standard suspension in my Jayco tows very well although, I had mine underslung in the factory so my chassis and the suspension is heavier than standard. My TBM is 300kg and the van ATM is 2750kg.
AnswerID: 377191

Follow Up By: Bobjl - Sunday, Aug 02, 2009 at 09:59

Sunday, Aug 02, 2009 at 09:59
Don
The 10% was indicated to me as a rule of thumb by a number of caravanners.

It seems there is little argument and I need to look at a bigger vehicle such as LC if I stay with the wish list 22 footer.

Perhaps wrongly, I anticipated that the new Pajero [my third] could and would pull up to 3000kg not that I intended to be at or near that weight figur.

The last Pajero pulled current 20 footer full van at approx 2100kg [including usual payload] and 200kg on ball, beautifully - travelled 40,000 k,s on black top around the country last two years and in even windy challenging conditions it behaved well I felt. Hence I convinced myself that the even stronger 09 Diesel Pajero could manage additional 450- 500kg all up.

Whilst I am optimistic new Van builder can get weight down to 2200kg using cyprus pine and some other alternatives, when adding required minimum payload of say 300kg I am at 2500kg, max as per manufacturer.

Arising from discussions re weight with the Van builder, they suggested can move axles forward to reduce ball weight. If then the 10% ratio I am referring to is not quite the issue then I am simply seeking guidance on merit/safety aspect of Pajero pulling gross weight of 2500kg.

Appreciate your advice.

Bob
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FollowupID: 644570

Follow Up By: Member - Don M (NSW) - Sunday, Aug 02, 2009 at 10:14

Sunday, Aug 02, 2009 at 10:14
Bob,

Yes, I am puzzled by Mitsubishi on the towing capacity/towball downforce issue. There is something about that that doesn't gel and, while I am not normally a suspicious person, it seems to me they are pulling a bit of a sales pitch to outdo the Prado and it works until you read the fine print.

The reality is that, if you are going to be towing a big van, then the REAL towing capacity of the Pajero is 2500kg and I wouldn't go over an ATM of around 2200kg on that basis.

I do however like the new Pajero and it has many features as standard for a whole lot less than the LC200 which I have but,...it doesn't have that grunty V8TTD which is what sold me I guess...!!!
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FollowupID: 644572

Follow Up By: Bobjl - Sunday, Aug 02, 2009 at 11:49

Sunday, Aug 02, 2009 at 11:49
Don
If I stick with proposed Van then I will ensure Tare no more than 2200kg.
I will also work with manufacturer to ensure weight over axles wherever possible, fridge/oven already over them and can probably get twin AGM batteries over as well. I will also ensure payload to max 300kg which may mean wont always have both water tanks full.

Pajero is great but if pushed then may look at option to go to LC 200.
Safety is very high on my priority list.

Thanks for assistance.

Bob
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FollowupID: 644586

Follow Up By: Member - Don M (NSW) - Sunday, Aug 02, 2009 at 12:31

Sunday, Aug 02, 2009 at 12:31
Bob,

I was talking 2200kg ATM...that is, max. allowable total weight, not tare. You need a bit up your sleeve in my opinion.

That is, an ATM of 2200kg would mean Tare would be 1700-1800kg which you will not likely achieve with the van you are proposing.

Also, as said elsewhere, you will find it extremely difficult to get your payload to 300kg if not impossible. For a start, water will take 180kg of that if you have twin tanks as I think you said you will. My van has a tare of 2240kg and with water, battery a few bits and pieces, nowhere near my full payload, it weighed 2600kg...only 150kg short of maximum.
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FollowupID: 644590

Reply By: Member - Graham H (QLD) - Sunday, Aug 02, 2009 at 11:09

Sunday, Aug 02, 2009 at 11:09
The normal payload for a tandem van is 400kg and that is barely enough for extended travelling.
If you think you will get away with 300kg you are sadly mistaken.

As said above, water batteries and solar will come to that and a packed lunch will bring it up to to max weight.
We have a load allowance of 500kg and find that hard to keep to and had to leave stuff behind after loading for our big trip.

It really pays to buy your vehicle AFTER you buy the van and therefore avoid your problem, which I also had.
I ended up buying a new tow vehicle.
Our 21ft 6in 2.8t van has Simplicity suspension and tows very well in all conditions.

Moving axles forward to lessen ballweight is fraught with danger I would think, as vans with axles further back tow a lot better.

Eg yesterday an old Viscount passed us at about 95kph snaking all over the place Obviousy a case of bad weight distribution or something really bad.


AnswerID: 377226

Follow Up By: Nomadic Navara - Sunday, Aug 02, 2009 at 22:21

Sunday, Aug 02, 2009 at 22:21
"The normal payload for a tandem van is 400kg and that is barely enough for extended travelling.
If you think you will get away with 300kg you are sadly mistaken. "

The RVMAA have at last changed their thinking because very few keep their load below the 300/400 kg limit. Their recommendations to members is that vans should have a MINIMUM of 300 kg for a single axle and 400 kg for a twin axle van. I believe that jayco have upped their weights and allow 37g/475 kg for vans with ensuites. We carry nearly 500 kg in our single axle 18' (body length) pop-top van. Maybe you should think smaller or keep your current van.

PeterD
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Follow Up By: Member - Graham H (QLD) - Sunday, Aug 02, 2009 at 22:42

Sunday, Aug 02, 2009 at 22:42
To Peter D

Maybe you do carry 500kg but is it loaded beyond its legal ATM to do so.

Over loading is probaly the single most cause of bearing and suspension problems.

The 500kg we carry is legal because we have had the van uprated by 250 kg over the original ATM.

Solves any insurance problems should they occur.
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Follow Up By: Nomadic Navara - Sunday, Aug 02, 2009 at 23:31

Sunday, Aug 02, 2009 at 23:31
The van now has a larger capacity axle, has been certified by an engineer and registration details amended.

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