Damage to van by cheap generator

Submitted: Thursday, Aug 13, 2009 at 11:59
ThreadID: 71471 Views:14179 Replies:13 FollowUps:26
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Hope someone can give some advise or opinion on my troubles.

Recently I plugged a "scorpian" brand generator into my 17 months old Olympic caravan. As soon as I did a loud bang came from the Smart Charger and a smell of burning. My wife called out (in a loud voice) that there was the smell of burning inside the van as well. To get to the point, The smart charger was buggered and the micro wave oven also .

I spoke to the Dometic Agent in Exmouth and was told by him to never use a cheap generator and only use the good ones such as Honda or Yamaha as the cheap ones are not suited to our Australian standards.
I tried to get advise from the Builder but they baulked as they thought I was after some sort of Warranty when all I wanted was some advise.

Anyone had similar problems or any advise as to why the Smart Charger and Micro-wave oven would burn out, and why didn't the circuit breaker activate??? The van has been checked out and all is fine. I have replaced the smart charger ($490) but the micro wave can wait,

Thnks in advance..

Wheresjenko
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Reply By: Member - ross m (WA) - Thursday, Aug 13, 2009 at 12:41

Thursday, Aug 13, 2009 at 12:41
El cheapo generators have a long history of blowing up things sensitive to power fluctuations.
Its well documented on this site.
AnswerID: 378810

Follow Up By: Member - ross m (WA) - Thursday, Aug 13, 2009 at 12:42

Thursday, Aug 13, 2009 at 12:42
I think the circuit breaker only comes on if there is earth leakage
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Follow Up By: Member -Signman - Thursday, Aug 13, 2009 at 12:51

Thursday, Aug 13, 2009 at 12:51
What's the difference between a 'cheap' gennie and a Honda etc.
I think the Scorpion is a direct copy of a Yamaha- including the electronics..
Granted the mechanicals my not be as good (as in the engine)- but the output must be up to par, and if they're not up to Aust. Standards then the importer should be liable for any damage incurred !!

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Follow Up By: Member - ross m (WA) - Thursday, Aug 13, 2009 at 13:08

Thursday, Aug 13, 2009 at 13:08
I doubt it very much ,the Yamaha is way ahead in every dept.
The Scorpion is much larger and heavier and noisier
In a recent power outage,while the local power poles were being upgraded,I ran my fridge,computer and LCD screen directly from the little yammy and it all went perfect.

When you actually own one you will understand the difference;)
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Follow Up By: Member - ross m (WA) - Thursday, Aug 13, 2009 at 13:10

Thursday, Aug 13, 2009 at 13:10
Some of the cheapies are beginning to attach stickers to the units advising they are not suitable for delicate appiances
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Follow Up By: Member - joc45 (WA) - Thursday, Aug 13, 2009 at 22:10

Thursday, Aug 13, 2009 at 22:10
Hi Ross,
with lots of common power tools, fridges, cfl's etc now full of electronics, it makes one wonder what the el-cheapo gennies are safe running!
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Follow Up By: Member - ross m (WA) - Friday, Aug 14, 2009 at 19:57

Friday, Aug 14, 2009 at 19:57
I was thinking the same. I guess light bulbs these days are about it,if the voltage doesnt spike too high LOL
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Follow Up By: oldtrack123 - Friday, Aug 14, 2009 at 20:49

Friday, Aug 14, 2009 at 20:49
Hi
The problems with el cheopos are:-
Few are pure sine wave which is what your normal supply is.
I would not have a nonpure sine wave genny or inverter if I was given one.
I know many will chirp up they have used them ok , the problem is if they are not you find out the expensive way.
Many also have poor voltage & frequency control .
Which may not immmediately cause damage but can over time.
Yes ok for incandescent lights But you take a risk with anything that has electronics.
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FollowupID: 646424

Reply By: Fiona & Paul - Thursday, Aug 13, 2009 at 12:45

Thursday, Aug 13, 2009 at 12:45
We got good advice initially and made sure our generator (used occasionally) produced only pure sine wave output as I utilise some senesitive computer and camera equipment while on the road.

We bought Honda as that is where the best offer was about four years ago, but there will be many others on this site that can give qualified opinions, so you have come to the right place WhereJenko.

Regards Paul & Fiona
Paul H
OZ Downunder

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AnswerID: 378811

Reply By: brushmarx - Thursday, Aug 13, 2009 at 14:02

Thursday, Aug 13, 2009 at 14:02
This could be called a bit of a hijack to the thread, and if so, I apologise, but I have a Scorpion gennie, and would like to know what appliances should be classed as delicate so I don't fry them.
Obviously microwave ovens and smart chargers are, but what else besides the common things like computers?
I purchased the Scorpion a couple of years ago for running a couple of lights and fridge and freezer at home after a few power blackouts, and haven't used it yet.
Does anyone have a delicate appliance list?
Cheers
Ian
AnswerID: 378822

Follow Up By: Member No 1- Thursday, Aug 13, 2009 at 15:20

Thursday, Aug 13, 2009 at 15:20
any thing with electronics or printed circuit boards would be no 1 on the list
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Follow Up By: Member No 1- Thursday, Aug 13, 2009 at 15:22

Thursday, Aug 13, 2009 at 15:22
ps and that includes some standard kitchen appliances such as toasters.....generally kettles might be okay even one with a boil dry switch might suffer
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Follow Up By: Rod - Friday, Aug 14, 2009 at 11:21

Friday, Aug 14, 2009 at 11:21
I've had a different experience with a Scorpion generator. Was not ain invertor type.

I have successfully run 3 stage battery chargers off a Scorpion, but only after loading it up with 2 x 100W incandescent light bulbs to give it some background load. Start generator, connect lights, connect charger and follow the opposite sequence when turning off.

Ran for nearly a week on Straddie like this. Not ideal but workable. Yes inverters models are more foolproof.

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Reply By: Member - Allan B (QLD) - Thursday, Aug 13, 2009 at 14:22

Thursday, Aug 13, 2009 at 14:22
Jenko, I'm afraid the old adage of tools only being as good as what you paid for them is never more true than with portable generators.

Their voltage regulation is poor, producing over-voltage at light load and sagging voltage at full load. This of course can damage connected appliances.

The waveform of the power produced also has significant effect on many appliances. A generator may be "true sinewave or inverter" output providing similar waveform to the electricity mains and suitable for all appliances, "modified sinewave" suitable for some appliances but not sensitive ones, or plain squarewave being not suitable for much other than resistive loads such as incandescent lamps. Of course true sinewave and inverter types are more expensive.

But much worse than poor sinewave is the voltage spikes that some generators produce. These will instantly destroy electronic components as found in Smart Chargers and microwave ovens and in fact in almost all modern appliances.

Your generator may be useful for lamps and an electric kettle but risky with anything else. Sorry.

Cheers
Allan

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AnswerID: 378824

Follow Up By: Member - Allan B (QLD) - Thursday, Aug 13, 2009 at 14:29

Thursday, Aug 13, 2009 at 14:29
Oh, I should have added that your circuit breaker did not activate because it is not designed or intended to protect against voltage spikes. Only over-current or possibly earth leakage.

Once the over-voltage spike had damaged the appliance it is quite possible that the appliance may then draw excessive current but also likely that the generator was unable to provide sufficient current to activate the circuit breaker, merely enough to produce the "Dark Brown Smell"

Cheers
Allan

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Follow Up By: Angler - Thursday, Aug 13, 2009 at 21:37

Thursday, Aug 13, 2009 at 21:37
Re the waveforms, I have put a few on my web site at

http://web.aanet.com.au/bycompass/toppage1.htm

Check out the standby power unit specially made for computers (UPS) by another name.

Pooley
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Reply By: paulnsw - Thursday, Aug 13, 2009 at 15:37

Thursday, Aug 13, 2009 at 15:37
the rubbish like "I think the Scorpion is a direct copy of a Yamaha- including the electronics.." and guesses on things posted here is alarming. 'Think' is pathetic reply if you dont know. Why post something you 'think' without foundation.
No correlation or any relationship in any way between Yamaha and Scorpion
AnswerID: 378832

Follow Up By: Louis Callaway - Thursday, Aug 13, 2009 at 16:24

Thursday, Aug 13, 2009 at 16:24
The scorpian is a copy of the YAMAHA ET950


f.y.i


:)
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Reply By: Louis Callaway - Thursday, Aug 13, 2009 at 16:22

Thursday, Aug 13, 2009 at 16:22
Unfortunately anything that has a microchip or is sensitive will not last against a normal generator... to run these items you need an inverter equipped generator, this make the energy it delivers "stable and clean" so the device can handle it. Ive been looking around and best price i can find for a new honda is $1895 When you think about it, it is cheap insurance and holds its re-sell value

:)
AnswerID: 378838

Follow Up By: Member - Tony & Julie (FNQ) - Thursday, Aug 13, 2009 at 17:17

Thursday, Aug 13, 2009 at 17:17
Yamaha 1000 Inverter Generator

Wow - Why pay that when 1300 will buy a just as good if not better Yamaha - Link above.

I purchased from this site and have never looked back. Cheers Tony
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Reply By: piddlefimp - Thursday, Aug 13, 2009 at 16:52

Thursday, Aug 13, 2009 at 16:52
A few items that won't take kindly to dodgy gennies and modified inverters are the items mentioned above plus phone chargers, camera battery chargers, TV power supply ( my van TV is 12vDC, uses a plugpack when on mains) Laptops and 240v TVs.

We have a nifty little 600w jug that works great on the Yamaha, for those times when I'm gasping for a brew and it's too hot to boil the kettle on the gas inside the van.

piddlefimp
AnswerID: 378847

Reply By: RV Powerstream P/L - Thursday, Aug 13, 2009 at 18:05

Thursday, Aug 13, 2009 at 18:05
An Inverter generator is generally safe
An AVR Generator is generally Safe.

A basic generator that is not of the above has the bnpotential on start up to produce up to 420V so what does that do? Stuffs more than sensitive equipment.
All eqipment connected to any generator should have a pause mode to allow the generator to start and settle and then supply power then regardless you know whether or not you have a safe generator power supply.
Wheeley
AnswerID: 378863

Follow Up By: Fred G NSW - Thursday, Aug 13, 2009 at 19:58

Thursday, Aug 13, 2009 at 19:58
Wheeley, correct me if I am wrong....but I have always been led to believe NOT to have ANY appliances, or anything else for that matter, plugged in and switched on, for the start up of ANY generator. I don't, and haven't had any problems with cheap GMC's or my Honda 2000.
Interesting post this one.

Fred.
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Follow Up By: RV Powerstream P/L - Thursday, Aug 13, 2009 at 20:46

Thursday, Aug 13, 2009 at 20:46
Fred
Very sound advice.

Modern generators with AVR (Auto Voltage Regulation ) offset the potential of surges and sinewave converts the power produced in a stable manner so you can use them with gear connected.

Your way is the best practice regardless but its a bit difficult with hard wired generators and auto start units in power switching applications.

With the advent of Combi Inverters chargers some are so good they can be adjusted for dirty power and can act on interchange from mains to generator to inverter in under 20MS and you would not notice the change like no pause or thump in aircon units.


Ian
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Follow Up By: Member - Kiwi Kia - Thursday, Aug 13, 2009 at 21:59

Thursday, Aug 13, 2009 at 21:59
Turn on any appliance plugged into the 230 volt mains and if you hit a steep bit of the sine wave at the switch on point and you will easily exceed an 420 volts spike !

Some of the comments on this thread about "rubbish" generators are themselves absolute rubbish. Yes, there are some generators that do not have good voltage regulation but appliances that "blow up" must also share some of the blame for not having devices to cope with voltage spikes. Anyone who lives out in the country on the end of a long power line will have experienced just as big voltage sags and spikes as the average basic generator creates. I would be more worried about the warranty on the generator.

KK
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Follow Up By: RV Powerstream P/L - Friday, Aug 14, 2009 at 06:45

Friday, Aug 14, 2009 at 06:45
KK
Being at the end of the line in NSW country we were the first to install eftpos and in the first year we replaced machines on a regular basis due to surges and Nesca at the time denied they existed.

We also had dimmers on the lights in a bistro and we noticed that on some sundays the lights practically went out for some time and then came back on.

One customer under the weather a bit said "They are probable shifting a big miner in the Hunter Valley and need all the power for oit to travell.

It proved no joke.

KK Whats the power like inNZ here I thought the mains were actually 320+V9The peak voltage) with 240V being the RMS Voltage and gens can hit 320-340VRMS whenthey start which can peak at around 420V.

I have a quality charger in a Pregia in NZ that has been replaced and they state no generator has been used but the input capacitor was blown and it was 400V.
Ian

Do you think Im being told a porkie.

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Follow Up By: oldtrack123 - Friday, Aug 14, 2009 at 21:03

Friday, Aug 14, 2009 at 21:03
i
Member - Kiwi Kia posted:
Turn on any appliance plugged into the 230 volt mains and if you hit a steep bit of the sine wave at the switch on point and you will easily exceed an 420 volts spike !

Hi
Quite true & the gear has to cope with that & it does not happen just at switch on,but @ every half cycles.
But if the geny wave form is poor with spikes & excess voltage ,they will be on top of the NORMAL PEAK sine wave voltage.!!
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Follow Up By: Member - Kiwi Kia - Saturday, Aug 15, 2009 at 19:13

Saturday, Aug 15, 2009 at 19:13
Extra high voltage spikes are not good news but it's suprising what goes by and your equipment does not suffer. It's the energy in the spike that causes the damage ie. the current and time. Most people have no idea just how 'unclean' their normal power is - it certainly is not "pure sine wave".

Oldtrack, Power station switching, thyristor switching (dimmers, speed control, dc welders etc) working nearby will play havoc and put large spikes on your sine wave, in most cases probably an awful lot more rubbish on your mains power then comes out of your generator.

RV powerstream,
"I have a quality charger in a Pregia in NZ that has been replaced and they state no generator has been used but the input capacitor was blown and it was 400V."
Sorry, I am not familia with "Pregia".
I wish I could give a good reason for why some capacitors blow up ! I would sugest that harmonics can sometimes cause problems or the PIV ratings of the capacitor either not up to spec or the device (capacitor) PIV rating marginal for the circuit it's being used in.

"KK Whats the power like inNZ here I thought the mains were actually 320+V9The peak voltage) with 240V being the RMS Voltage and gens can hit 320-340VRMS whenthey start which can peak at around 420V."

220 - 240 (no +/- 10% and then momentary spikes and sags etc. etc. But, who decides what the definition of momentary actually is ? Privateisation of the power companies makes it impossible to to deal with them (the power companies). I have seen large sags (brown outs) cause some very large plc network controlled machinery to have major problems often costing several thousand dollars each time it happened (almost everyday). The plc's would sense the sags and drop off line causeing huge dc drive lines (around 1000 hp)to coast to a stop causing major production problems. The problem was switching high voltage DC submarine transmission line (South Island to North Island) into and out of the main distribution network network via massive thyristor stacks. Due to the above problems we had to watch just what we were actually getting comming down the power lines on a daily basis. It can be (and often is) extremely rough !

KK



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Follow Up By: RV Powerstream P/L - Saturday, Aug 15, 2009 at 20:20

Saturday, Aug 15, 2009 at 20:20
KK
The Previa (Not Pregia sorry) is the Police Speed Camera Vans and we supply equipment for them.
They are used on batteries through the day and are recharged over night.

Henderson appears as a trouble spot.

Ian



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Follow Up By: Member - Kiwi Kia - Saturday, Aug 15, 2009 at 21:03

Saturday, Aug 15, 2009 at 21:03
As far as I am aware all the speed camera operations have been contracted out to private companies for a couple of years now. The cops only use the laser guns. The cops may own the cameras but lease them out to the contractors - I don't know. I often wonder how many books the operator reads in a day :-)) In this part of the world I see plenty of the Mitzi L300 vans being used as camera vehicles. Are you familiar with the term "Jaffa" Down here that stands for "Just Another F... Aucklander". I don't know the design of the charger but could they be pluging them in under load instead of connect first and then turn on. The 'inrush' might then be throttled back on the input side by a line choke. Or are they switch mode ? I have seen a lot of trouble with switch mode devices that I suspect have been caused by spikes.

KK
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FollowupID: 646536

Reply By: MEMBER - Darian (SA) - Thursday, Aug 13, 2009 at 18:54

Thursday, Aug 13, 2009 at 18:54
Stick up for your rights as a consumer ! How is the gennie promoted - do they say what appliances it will happily supply ? Do they say that it is junk and should not be used on a class of modern appliances that just about includes everything we own these days ?
AnswerID: 378869

Reply By: Members Paul and Melissa (VIC) - Thursday, Aug 13, 2009 at 20:51

Thursday, Aug 13, 2009 at 20:51
Cheap generators use a load sensing throttle, the more load you put on it the more throttle it applies to maintain volts. some times when a load is plugged in and switched on it momentarily jumps up in revs quite aggresively and so does the voltage, so BANG there goes your electronic whatever you had plugged in.i have had it happen to my battery charger on a 850w GMC genny, did exactly what i described above and popped it in a second-followed by the cloud of smoke. i also have had it jump up and down continually while another item(cant remember what it was) plugged in. to run a few light and odd bits the cheapies are perfect,for everything else by a Honda!!!
AnswerID: 378900

Follow Up By: Member - Chris & Debbie (QLD) - Friday, Aug 14, 2009 at 12:53

Friday, Aug 14, 2009 at 12:53
Paul
Voltage is controlled by the voltage regulator, not the RPM. Frequency is controlled by rpm. The voltage should remain fairly constant no matter what the rpm, within reason of cause.
If the voltage fluctuates there is likely a problem with the voltage regulator.
I'm not an electrician so correct me if I am wrong.

Chris
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Follow Up By: Members Paul and Melissa (VIC) - Friday, Aug 14, 2009 at 19:16

Friday, Aug 14, 2009 at 19:16
The GMC i have peaks at just over 300v when it starts hunting, so anything electronic is going to fry on that.
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Follow Up By: Member - Chris & Debbie (QLD) - Friday, Aug 14, 2009 at 19:30

Friday, Aug 14, 2009 at 19:30
This only proves that these cheap generators have a very cheap voltage regulator that have very poor response times.

Chris
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Reply By: Mrbrush - Thursday, Aug 13, 2009 at 20:58

Thursday, Aug 13, 2009 at 20:58
Gday Jenko, I had my smart charger blow with a loud bang also then smoke pouring out of it..
But it was plugged into the mains at home, just my luck I ran out of warranty.
Checked the fuse and it was all OK ?. Where I thought why did`nt it blow first ?.
About a 2 months later I decided to remove the cover off the back to see what damage was done.
Well guess what !, there was a 25amp wedge fuse inside that had practically exploded in half and melted.
So I replaced it and then it worked fine.
I went right through the instruction booklet and there was nothing to say it had an internal fuse.

Just lucky I never threw it out.

AnswerID: 378903

Reply By: wheresJenko - Thursday, Aug 13, 2009 at 22:50

Thursday, Aug 13, 2009 at 22:50
Thanks everyone. Its been an interesting post and I thank you all for your input... I have listened to what you all have said and taken it all in and decided that I will stay with my 130 watt solar panel whenever I can and only plug into a decent brand genie when not enough sun. Sad part of all this is that the Caravan builder (Olympic) or the supplier of the smart charger, (Battery World) would not offer any advice or opinion, they just wiped their hands and shrugged their shoulers.

Jenko
AnswerID: 378915

Follow Up By: Gronk - Friday, Aug 14, 2009 at 10:04

Friday, Aug 14, 2009 at 10:04
And I think the solar setup is the smart way to go.....if you have the right sized setup, the gennie should hardly ever get used...

Can't believe the ammount of people getting around with 50,000 dollar 4x4's and towing a 40,000 dollar van who baulk at paying $1500 for a solar ( or gennie ) setup ????

One or the other ( or both ) are one of the most important aspects of being able to camp out and relax and not have to worry about possible failures ( especially out in the scrub miles from civalisation )
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Reply By: Ray - Friday, Aug 14, 2009 at 10:15

Friday, Aug 14, 2009 at 10:15
I have a Yamaha ET 650 generator that I have used for years with my caravan with no problems, even running an Engel, a TV (cathode ray type) I have recently upgraded some of my gear and now use a LCD tv, a smart charger, and a Waeco fridge and you blokes have got me thinking if I am still safe to use the ET 650???????
Regarding the ET 650, it is about ten years old and given very good service and looking some of the cheepies like GMC, Scorpion, Diesel ect. They all look like clones of the ET 650 although my ET 650 cost me $500.00 ten years ago.
AnswerID: 378952

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