Portable Altenator

Submitted: Thursday, Aug 13, 2009 at 18:02
ThreadID: 71481 Views:3577 Replies:9 FollowUps:8
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Hi All, Just a spot of house keeping in the shed this morning and tossing out a whipper sniper with a good motor but buggered shaft and a new Holden altenator [no Holden anymore] when this little penny fell from somewhere.

I'm thinking of marrying the alternator to the small engine giving me a cheap and compact bush battery charger. Would'nt be much bigger than a shoe box.

Has anyone made one and did it work ?
$10 - $20 seems a lot better than a $1000 to do the same job.


Cheers......Lionel.
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Reply By: ABR - SIDEWINDER - Thursday, Aug 13, 2009 at 18:11

Thursday, Aug 13, 2009 at 18:11
Hi Lionel

The motor would be too small.

You need about 2.5Hp to run a 50A Alternator, anything smaller it would stall.

Regards

Derek.

AnswerID: 378864

Follow Up By: Member - Lionel A (WA) - Thursday, Aug 13, 2009 at 18:27

Thursday, Aug 13, 2009 at 18:27
Thanks mate, just an idea [have 'em occasionaly].

How would my missus go with a push bike fitted with an alternator.....hehehe.


Cheers.....Lionel.
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Follow Up By: ABR - SIDEWINDER - Thursday, Aug 13, 2009 at 18:38

Thursday, Aug 13, 2009 at 18:38
Yes that does actually work.



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Reply By: Robin Miller - Thursday, Aug 13, 2009 at 18:57

Thursday, Aug 13, 2009 at 18:57
Thought along those lines also Lionel.

There is a small 22AMP alternator and it would go well with a small petrol engine.

To me there is a complete lack of a small easily used means of recharging you batteries , most of the 12 v generators have come out big and heavy or noisy.

The closest to the perfect product was a now extinct 2 strke honda 300 generator which weighed less at 7kg than anythong you can now buy.
It could have put out 20 amps but only did 6 for cost reasons, still looking for one of these , in the meantime I just use a small lithium cell pack.







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Follow Up By: kcandco - Thursday, Aug 13, 2009 at 19:52

Thursday, Aug 13, 2009 at 19:52
Hi Robin

You have me intrigued by your last sentence. "It could have put out 20 amps but only did 6 for cost reasons". Could you please give more detail? Is it possible to increase the 12 volt output on the small honda generators?

regards Kc
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Follow Up By: Robin Miller - Thursday, Aug 13, 2009 at 21:42

Thursday, Aug 13, 2009 at 21:42
Hi Kc

Unfortunately it was designed to output 240v with 12 as an afterthought.

It really requires different windings to deliver its rated capacity at 12v.

I got the 20amps via the usual method of adding a switchmode converter to it.

Wonderful machine, as I said you cannot buy anything as light weight these days.
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Reply By: piddlefimp - Thursday, Aug 13, 2009 at 19:18

Thursday, Aug 13, 2009 at 19:18
Just a wee sum here, Alternator 50amp x 12v = 600w, 1hp = 746w,

I believe the little engine would need to be 1HP or better to deliver the full 50amps.

What's the HP of a whipper moter at full Revs??

piddlefimp
AnswerID: 378872

Reply By: Member - John - Thursday, Aug 13, 2009 at 20:32

Thursday, Aug 13, 2009 at 20:32
Lionel, yes, 2.5 HP Honda 4 stroke motor, same as the commercial alternator available, married to a 55 amp alt, external "taxi" regulator, a link can be fitted with a switch, 12.8 volts or 16 volts. Depends if your batteries can handle the increased voltage for a short time or not. Works for me.
John and Jan

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AnswerID: 378897

Follow Up By: Angler - Thursday, Aug 13, 2009 at 21:23

Thursday, Aug 13, 2009 at 21:23
Mate and me made one using a honda engine, had a three position switch to alter voltage. low to start then up to 14.5 to finish. Works still after many trips to the gulf. We always used 12V gear as there is always a backup system in each car plus the honda.
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Reply By: Member - Fred B (NT) - Thursday, Aug 13, 2009 at 20:53

Thursday, Aug 13, 2009 at 20:53
All sorts of rigs (mostly pedal power) have been used in the past to charge batteries or power RFDS radios. Same during WW2. Smaller rigs were often pedalled by hand.

I'm sure Doug T could come with a history lesson for us on the subject.... (:
Hi Doug..!

Fred B
VKS 737: Mobile/Selcall 1334

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Follow Up By: Honky - Friday, Aug 14, 2009 at 00:39

Friday, Aug 14, 2009 at 00:39
I built a 12 volt generator using a 5 hp motor and a 100 amp alternator and if the battery was flat it would stall the engine.
Had to warm the motor and than rev it to start.

Honky
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Reply By: Ozboc - Friday, Aug 14, 2009 at 07:07

Friday, Aug 14, 2009 at 07:07
as other have said -- motor is too small - if your looking for a small motor - try ebay - you can pick up one for about $150 I have seen the device you mention in some 4x4 magazines and they want about $700 for the item - and its just a reco alternator coupled to a Honda motor.

So they are on the market - but i am sure you could make one yourself if your handy on the tools

Boc
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Follow Up By: Ozboc - Friday, Aug 14, 2009 at 07:10

Friday, Aug 14, 2009 at 07:10
here is one to look at if your interested ebay link
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Reply By: Ray - Friday, Aug 14, 2009 at 09:25

Friday, Aug 14, 2009 at 09:25
My son made one using a motor from a GMC genset. I don't know the size of the alternator
AnswerID: 378951

Reply By: Matt(WA) - Friday, Aug 14, 2009 at 12:12

Friday, Aug 14, 2009 at 12:12
Hey Mate,

This is the engine I was thinking of for the same application. Honda Engines

Its got 2.1 hp. Check out these little beauties from down the bottom of the page: mini hondas

Matt

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Follow Up By: Ozboc - Friday, Aug 14, 2009 at 15:37

Friday, Aug 14, 2009 at 15:37
and you know there triple the price of the cheap knock off i linked ?

if its a simple project and non essential you dont need to sped top dollar on top brand name

Boc
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Reply By:- Saturday, Aug 15, 2009 at 14:26

Saturday, Aug 15, 2009 at 14:26
G'day mate - your idea has merits.

Sticking with your philosophy of doing it cheap and dirty....

Your engine is never too small for battery charging - just limit the current. The bike solution is an excellent example for this, as humans only churn out a couple 100 Watts (bit over a quarter of one HP) over time (not talking tour de france contenders here).

And this is what I'd do:
grab 15 metres of ordinary 2.5 mm square 240VAC building wire, the 20 amp stuff (or any #13 wire as long as it is copper) and wire it in series between your batt and the alternator.
This will effectively drop the max charge current through your 12V batt down to about 20A. At 50% 'alternator efficiency' your motor should see an initial load of about 0.65 HP. Note this load will decrease as the charging progresses and the current through the battery tapers off.
Make sure there is good ventilation around the wire as the maximum heat dissipation in the early charging stages will reach 40W.
Increase the length of the wire if you need to further limit the initial maximum load.

best of luck, mr.batteryvalue
wish I was an automotive engineer ;)
AnswerID: 379115

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