Tuesday, Aug 18, 2009 at 01:45
Craig,
did a circuit idea just for fun.
Have a look at the components first, before you decide to go ahead.
Some slightly expensive bits in there, like a couple of double pole changeover relays and a commercial battery isolator solenoid.
The changeover from 12V to 24V and back is done with one switch, both batteries will see the full charging voltage from the alternator if switch is in the 12V position.
Will post the diagram if interested....
A..alternator
M...main batt
IS...isolation switch
AUX...second batt
MR...(master) 12V double pole changeover relay, contact rating determined by your 24V load current, and max charge current for AUX
SR....(slave) 12V double pole changeover relay, follows MR with a delay, max contact rating is the sum of all 12/24V load currents or max charge current for AUX whichever is greater
P...24V pump
SW...heavy duty changeover switch, to be rated at max charge current for AUX batt
D1...diode rated at sum of all 12V and 24V load currents
D2...diode rated 1A
C...electrolytic capacitor 25V/330uF
R...10 Ohm, 1W
How it works:
looking at the 'picture' as it is, the engine is off, AUX battery is disconnected from main batt, only 12V loads can be switched on, draining the AUX batt.
If SW is thrown into 24V position, MR and SR are energized, 12V loads can now drain the main batt via D1, and 24V loads can drain both batts via D1 and sr1 (sr1 prevents a reduced (one pn voltage drop 'above' AUX batt voltage) drain of main batt in the 12V position)).
D1's purpose is to block cranking current flowing over relay contacts, yet to allow current through the 24V series configuration.
IS allows the full charging voltage to reach AUX, if the alternator spins up. For this to happen, the switch has to be in the 12V position.
SR's purpose is to prevent the 12V loads draining the main batt while switch is in 12V position, and to provide delayed fall back of sr2 when switching from 24V back to 12V. This is a safety net in case the switch makes contact before r1 and r2 can break the 24V configuration. R and D2 and C are responsible for the delayed action of sr2.
Let me know if you want the circuit diagram.
regards, mr.batteryvalue
AnswerID:
379399