Digital AmMeter Schematics

Submitted: Sunday, Aug 23, 2009 at 00:19
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Does anybody have some schematics of a digital ammeter ? Following problem: The ammeters I have and I have seen require the shunts to be installed in the ground line and not as I require in the plus line. I have a couple of 500A shunts and the corresponding ammeters but they wont work with the shunt in +.
Same for my 200A meters. It would be ok for an analogue -0+ meter but first of all I don't like it and secondly it would not be very effective for +-500A or even +-200A for that matter. Looks like the comparator inputs require 0 voltage and not + voltage against ground. For a couple of places where I want to measure current I do not have a single ground output so it is not possible to mount the shunt in the ground line. I need to understand how these digital ammeters work in order to come up with a little signal transformer to make it work.
Anybody had this problem ? I guess not but I thought I ask anyway, one never knows !
thanks
gmd
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Reply By: olcoolone - Sunday, Aug 23, 2009 at 09:16

Sunday, Aug 23, 2009 at 09:16
Thats because electron and current flow from the negative to the positive .

The other way you can do it is get an inductance pickup type that can go on the positive.
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Follow Up By: Member - Mike DID - Monday, Aug 24, 2009 at 23:54

Monday, Aug 24, 2009 at 23:54
If it's an Inductance Pickup it'll work for AC but not for DC.
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Reply By: dbish - Sunday, Aug 23, 2009 at 11:05

Sunday, Aug 23, 2009 at 11:05
Silicon Chip magazine sept 2003 had a Current Clamp adaptor for DMMs. Measured current upto 900 Amps DC @630 Amps AC uses a hall sensor & toroidal core over lead for sensing. I have built one some time ago.The Kit was Jacar-KC5368 dont know if its still avalable.
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Reply By: _gmd_pps - Sunday, Aug 23, 2009 at 11:35

Sunday, Aug 23, 2009 at 11:35
I found my solution .. had to dig a bit in my memory ...
It is not about just to measure the high current .. it is about having
a small a cheap panelmeter installed for permanent reference.

The signal conversion from the + shunt to the measure voltage against ground
is done by a difference amplifier.

here is a link if somebody is interested
http://www.play-hookey.com/analog/difference_amplifier.html

Also just 2 transistors will do with a few resistors.
I will put a little board together and test it. It's a matter of the right resistor dimensions.

have fun
gmd
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Follow Up By: olcoolone - Sunday, Aug 23, 2009 at 11:52

Sunday, Aug 23, 2009 at 11:52
I don't really understand why people fit amp meters, they are something that means very little as most gear has a constant current load.....so if you had a fridge and a fluro running they may draw 3 amps....this is not going to change.

Can you please fill me in on the advantage of current meters.

Especially a high current design.
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Follow Up By: Member - Allan B (QLD) - Sunday, Aug 23, 2009 at 12:00

Sunday, Aug 23, 2009 at 12:00
Hi Olcoolone, I'll be interested in the answers to your question!

Cheers
Allan

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Follow Up By: Member - Clay S (NSW) - Sunday, Aug 23, 2009 at 12:54

Sunday, Aug 23, 2009 at 12:54
I agree with olcoolone, if you really want to understand whats happening in your electrical system your priority should be a voltmeter measuring battery volts accurate to 1 decimal place or +/-1%. This is because with your engine off volts and the correct volt table for your battery tells you how its surviving and your engine on volts tells you about your alternators ability to carry your vehicles load and supply sufficient voltage to charge your battery. If you want understand the electrical load a dc clamp meter with the vehicle stationary would be more useful and easier. These are available for a reasonable price at Jaycar, alternately you can get lead that plugs in as a dummy fuse and either plugs into your multimeter amp terminals (the lead has its own fuse) (10A). Just a note, if your go for analogue meters (needle meters) go for a voltmeter with an expanded scale e.g. 8v~16V and log for the ammeter (0~10/10~50/50~500 or similar) although I haven't seen the log ammeters for a while.
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Follow Up By: _gmd_pps - Sunday, Aug 23, 2009 at 14:29

Sunday, Aug 23, 2009 at 14:29
This post has been read by the moderation team and has been moderated due to a breach of The Personal Attacks Rule .

Forum Moderation Team
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Follow Up By: Member - Kiwi Kia - Sunday, Aug 23, 2009 at 14:43

Sunday, Aug 23, 2009 at 14:43
Ok guys, just off the top of your head ;

What current does my winch draw when pulling a stuck Nissan (can't resist that) :-)) off the beach on a single line pull ? And, there are three more vehicles to pull out with waves almost reaching their wheels as the tide is coming in fast.

And don't tell me I should be watching my volt meter !


You may also like to consider the cost of 'killing' a winch, winch relays and / or battery / batteries.
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Follow Up By: Member - Phil G (SA) - Sunday, Aug 23, 2009 at 15:12

Sunday, Aug 23, 2009 at 15:12
"Can you please fill me in on the advantage of current meters."

I agree that there is no point in monitoring current draw of accessories more than once. But I use an "ammeter" to monitor how much current is going into my auxillary battery. This current is proportional to the state of charge of the aux battery. As the current drops towards zero, I know the battery is approaching full charge. Useful info IMO.

I put the word "ammeter" in inverted commas because we are really talking about a millivoltmeter measuring the voltage drop over a length of wire or shunt. Instead of using a shunt, I simply have a digital voltmeter hooked up to a sensing lead on the pos terminal of each battery via an on/off/on switch. My wiring between the batteries is the "shunt". I switch between the two, and from clampmeter measurements I know each 0.01volt difference is equal to one amp. This morning for example, I drove from Woomera to adelaide. When I left Woomera, the starter battery was 14.20V while the auxillary was 13.90 volts so I know 30 amps was being put into the AGM aux battery. By the time I got to Port Augusta, the voltage difference was down to .01V, which equals about 1 amp going into the aux battery, meaning it is almost fully charged.

If I wanted another meter on the dash, I'd slip a digital millivoltmeter ("ammeter") on there as well, but I'm happy that a single digital voltmeter can do everything I need, including telling me how many amps are going into the aux battery.

Its just what I do! Cheers Phil
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Follow Up By: olcoolone - Sunday, Aug 23, 2009 at 21:58

Sunday, Aug 23, 2009 at 21:58
Ahhh I think I know what I'm on about, I do it for a living.

And you didn't understand why a shunt has to go in the negative?

Please enlighten me as I'm only a simple guy.

Kiwi Kia you can go and by a cheap DC clamp meter of Ebay to test large current _Affordable_Storage_Drawers.aspx, if you winch _Affordable_Storage_Drawers.aspx 280amps... what does that mean?

When testing current it has to be done with a volt meter connected as well....voltage goes down current goes up.....voltage goes up current come down.

Phil yes agree but under idea conditions wit a set reference point, a regulator will drop off with temperate or load, fit a DC-DC charge.
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Follow Up By: V8 Troopie - Monday, Aug 24, 2009 at 00:55

Monday, Aug 24, 2009 at 00:55
"olcoolone posted:
I don't really understand why people fit amp meters, they are something that means very little as most gear has a constant current load.....so if you had a fridge and a fluro running they may draw 3 amps....this is not going to change.

Can you please fill me in on the advantage of current meters.

Especially a high current design. "

Perhaps you change your mind about the usefulness of Amp meters when you read this:
I have an Amp meter (not a volt meter) installed in the trailer electric brake circuit. It will tell me instantly if one or more of the 4 electric brakes are no longer working. (I have my own design brake controller)
A volt meter will tell you nothing in this case. Why? Because the amps flowing in a circuit *must* be the same where ever along the circuit you measure them. So, as I know how much the brakes draw when all are OK, a loss of current will tell me something in this circuit is no longer drawing it.

You could measure the voltage at your fridge and never know if its still working (unless you can hear it running). If you no longer see Amps drawn you *know* something is wrong.
Ditto with any other electrical device in your car.

Voltmeters are great to show what happens the battery terminals but that's about all.
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Follow Up By: Member - Kiwi Kia - Monday, Aug 24, 2009 at 06:57

Monday, Aug 24, 2009 at 06:57
Right on V8,

The word 'potential' comes to mind indicating that something 'might' happen.
I would rather know exactly what is happening and not what might happen :-))

KK
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Follow Up By: Member - Allan B (QLD) - Monday, Aug 24, 2009 at 09:12

Monday, Aug 24, 2009 at 09:12
Ammeter in the trailer brake sub-circuit. Now thats a neat idea V8. Simple but effective.

Cheers
Allan

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Follow Up By: olcoolone - Monday, Aug 24, 2009 at 14:17

Monday, Aug 24, 2009 at 14:17
End of the day how much gear do you want to monitor and watch if we monitored every thing that could fail we would have no time for ant thing else let alone where to put all the stuff.

I have never had a problem with trailer brakes failing if maintained right.

If most stuff are installed to high standards the right way, chances of a failure is nearly no existent.....I suppose this doesn't apply to DIY.

I think there are a lot of 4x4 people are very anal in there thinking.

What happened to the KISS theory.

How many people with amp gauges have Tyre Pressure Monitors fitted?
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Follow Up By: Member - Mike DID - Tuesday, Aug 25, 2009 at 09:05

Tuesday, Aug 25, 2009 at 09:05
"I don't really understand why people fit amp meters, they are something that means very little as most gear has a constant current load.....so if you had a fridge and a fluro running they may draw 3 amps....this is not going to change. "

That's as logical as saying
- "what's the use of a temperature gauge, in the 30 years of driving I've only seen it go up to half way and stay there."
- "what's the use of an oil pressure gauge, it just keeps changing with engine RPM"

The whole point of monitoring is to give you advance notice when things CHANGE !
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Reply By: Member - Allan B (QLD) - Sunday, Aug 23, 2009 at 17:05

Sunday, Aug 23, 2009 at 17:05
Like I said........ "Interesting answers"

Clay S: Voltmeter versus ammeter ........ Good point.

_gmd_pps: Why should I educate you ?? ....... That's a neat way to evade the issue.

Kiwi Kia: Just off the top of my head ..... errrr..200amps? But so what? "Sorry guys, my ammeter is reading a bit high, just have to let the tide take ya."
If you are concerned for the safety of your winch you would do much better to monitor its temperature than its current.

Phil G: If it's reading amps it IS an ammeter, no matter how you derive the measurement.
"As the current drops towards zero, I know the battery is approaching full charge. Useful info IMO."......... How is it useful information? When its time to make camp you stop, even if the battery is not at full charge. Huh?
"A single digital voltmeter can do everything I need, including telling me how many amps are going into the aux battery." .......... And if the indication is that not as many amps are "going in" as you expected, what do you do then?
By the way, using existing cable sections as shunts for current measurement is an easy and economical method but it is less than accurate. The temperature coefficient of copper resistivity is such that the measurement error will increase with temperature to the tune of 0.393% per degree C. This means that from a 20C start the current will read 10% higher as the cable warms to 45C from engine heat and cable self-heating. Still reasonable but don't perform any higher-order maths using data obtained this way. Proper shunts are made of alloys such as Manganin which have almost zero temperature coefficient of resistance.

Cheers
Allan

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Follow Up By: Member - Kiwi Kia - Sunday, Aug 23, 2009 at 18:19

Sunday, Aug 23, 2009 at 18:19
Hi Alan,

160 to 180 amps and yes it is the heat that does the damage but the heat is directly related to the current. The solid state 'contactor' (that replaced my relays) is rather difficult to monitor (temp). I was indicating why in certain circumstances an amp meter tells me more then a voltmeter.

KK
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Follow Up By: Member - Phil G (SA) - Sunday, Aug 23, 2009 at 18:35

Sunday, Aug 23, 2009 at 18:35
Gday Allan,
Nice to have a healthy debate!

Definition of an ammeter: "an instrument for measuring an electric current in amperes".....So the way I see it, if you are measuring millivolts and translating them to amps, then its not a true ammeter.

Why is it useful to know if a battery is approaching full charge?? It gives me an idea of how long I can stay camped until I need to run the vehicle again, and for longevity, I like to keep all my batteries well charged. And it cost me absolutely nothing to obtain this info!

"And if the indication is that not as many amps are "going in" as you expected, what do you do then? " That would indicate that your battery or a connection has gone high resistance. So you run along your wiring with a DMM and find the problem and fix it - redo a connection or replace the battery.

Yep, it not temp compensated! I can live with 0.393% per degree C. There are more interesting things to think about when I go bush :-))

Cheers
Phil
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Follow Up By: Member - Allan B (QLD) - Sunday, Aug 23, 2009 at 23:48

Sunday, Aug 23, 2009 at 23:48
Actually KK, If there are three other vehicles bogged on the beach I would opt to pull them all out together with the Troopy using a strap between each and let the waves have the Nissan! LOL

PS. Don't have a winch. Don't need one! LOL again.

Cheers
Allan

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Reply By: Maîneÿ . . .- Sunday, Aug 23, 2009 at 19:32

Sunday, Aug 23, 2009 at 19:32
The use of a (+/-) ammeter will show the total LOAD or CHARGE amperage on the battery
The ammeter will give you an accurate reading of what current is going in or out of the battery at a glance

When a Voltage meter is installed nearby you can also see the battery Voltage reading at the same time
however it shows CHARGING/DISCHARGING Voltage of the battery, as indicated below, which is not the true rested battery Voltage
the two meters have to be read in unison to get the correct picture of the health of your battery system

Image Could Not Be Found
It's very obvious looking at the picture above there is <1 Amp charging a 13.8 Volt battery system

Maîneÿ . . .
AnswerID: 380182

Reply By: Member - Allan B (QLD) - Sunday, Aug 23, 2009 at 22:59

Sunday, Aug 23, 2009 at 22:59
Phil, you have hit the nail on the head with your:
"There are more interesting things to think about when I go bush"

I have spent a lot of my career monitoring meters to ensure that processes are behaving themselves and the last thing that I want to do in the bush is stare at meters and consider if "things" are going right.

Sure, I have alarms to alert me to the essential parameters such as engine temperature and oil pressure but I can live without knowing if my auxiliary battery is fully charged or not. It should be charged, given the driving time, but if its not then I'll know soon enough and do something about it then. I would much prefer to know my wheel bearing temperatures whilst mobile than worry about a few millivolts of battery state.

After reading many postings on this site I really do believe that there is a dedication to the mystique of electricity and a preoccupation with matters of batteries, volts and amps. Apart from cranking your engine when you need to, the rest is simply domestic convenience and not exactly essential for human survival. But if determining the state of your amps & volts is what "lights your lamp" (pun intended) then so be it. Maybe because I know I can fix electricals when they go wrong, I tend to not be preoccupied by them and turn my attention to those things that I went bush for. But then, we are all different.

Oh, and your meter indicating current on the dashboard....... do you gesture to it and say "and this is my digital millivolt meter that is really indicating amps"? Of course not, you refer to it as your ammeter. Believe me, virtually every indicating instrument is an inferential device. The needle of a Pressure Gauge is not moved directly by pressure, it reacts to the deflection of a bourdon tube which is acted upon by the pressure. But we call it a Pressure Gauge because it indicates the value that we are interested in. If a meter reacts to an electrical current and the scale is graduated in amperes then it IS an ammeter regardless of how the signal is transmitted and processed before being indicated. So what is your REAL ammeter? I do have a type in mind but don't see many of them these days.

Yep, healthy debate. And absolutely no offence intended.

Cheers
Allan

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AnswerID: 380211

Reply By: Member - Ed. C. (QLD) - Monday, Aug 24, 2009 at 01:23

Monday, Aug 24, 2009 at 01:23
Geeez gmd,

I'll bet you're glad you asked that question!!

Have fun

;-))



Confucius say.....
"He who lie underneath automobile with tool in hand,
....Not necessarily mechanic!!"

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AnswerID: 380218

Follow Up By: Member - Allan B (QLD) - Monday, Aug 24, 2009 at 10:28

Monday, Aug 24, 2009 at 10:28
What has the City of Moorabbin Cricket Association got to do with digital ammeters?

Cheers
Allan

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Follow Up By: Maîneÿ . . .- Monday, Aug 24, 2009 at 12:43

Monday, Aug 24, 2009 at 12:43
the "City of Moorabbin Cricket Association" ??

I thought it waz 'Charging Moderated Current & Amps'

Maîneÿ . . .
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Reply By: Member - Mike DID - Tuesday, Aug 25, 2009 at 09:01

Tuesday, Aug 25, 2009 at 09:01
Warning - you will be wasting your time reading this thread if you don't understand how to use Current Readings.

Oatley electronics sell this Dual Current Monitoring Kit for $30 that allows you to monitor the voltage across two shunts that are at ANY voltage.

It does this by generating two low-power isolated voltages that power the Digital Panel Meter so you can connect their reference point anywhere.

For example, you could have one shunt in the Alternator lead (or use the Alternator lead as the shunt for more reliability !) to show total output current and one acroos the Battery Earth lead to show current going in or out of the battery.

With so many wires connected to the Positive post of a battery, it's very hard to monitor the current going to the Loads without installing a shunt, and that will reduce reliability.

Oatley sure come up with some brilliant innovative designs at great prices.

Has anyone else come up with a Battery Isolator or a Low Voltage Cutout using a Latching Relay so it wastes no current when closed ???
AnswerID: 380395

Follow Up By: dbish - Tuesday, Aug 25, 2009 at 17:36

Tuesday, Aug 25, 2009 at 17:36
HI Mike R. I have built several of Oatley Eelectronics kits & your right they are very inovative. Also bought there 100Watt solar kit with reg & works well.
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