Millard 1900 16 foot update Q & A's

Submitted: Tuesday, Nov 24, 2009 at 11:03
ThreadID: 73963 Views:16058 Replies:6 FollowUps:6
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hey all,

I will start by introducing myself, my name is john and i live in Melbourne, i have just inherited a Millard 1900 16 caravanfrom the mid to late 70's and am looking to do a full update on it.

I am going to have a lot of question over the coming weeks and all feedback would be appreciated especcially when i am wrong as i know nothing about this renovating a caravan stuff.

I will be towing it with a 2006 ford xr6 ute ( 1200kg tow pack) is this ok?

Also where do i start after gutting the van? do i start with interior cladding or cabinets and where can i get all this?

Also does anyone know what the stud pattern for a Millard is?

Thanks in Advance ladies and gents.
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Reply By: Ted G - Tuesday, Nov 24, 2009 at 11:31

Tuesday, Nov 24, 2009 at 11:31
Hi John
What length is the caravan? as the old rule was about 1 hundred weight to the foot about 50 kilo so a 16 ft would be about 800 kilo unloaded add about 200 to 400 kilo for water and any thing else that you may load into it brings it up to about 1000 to 1200 kilo so you may be on the limit of the towing without looking at the down load weight which would be about 100 kilo+ so check the specs on the tow bar to be legal. assuming its a 16 ft any thing above 16ft will probably be illegal unless you change the tow pack to about 2000 kilo pack.
The stud pattern will probably be Holden 13 or 14 ins 70s probably EH or EK but you need to check the angle of the wheel nuts as the wrong nuts will pull over the holes in the wheel.
It is a big job to rebuild a caravan and unless you need a vintage caravan then it would not be worth the expense of a rebuild.
If you do start it is probably easiest to remove the cladding on the outside of the van to gain access as caravans are built with the cladding the last thing to go on.
Hope this helps
Regards
Ted
AnswerID: 392426

Reply By: Member - barry F (NSW) - Tuesday, Nov 24, 2009 at 12:00

Tuesday, Nov 24, 2009 at 12:00
Hi John, The van should have a compliance plate somewhere, they are usualy on the A frame or in the boot. It will indicate the tare weight of your van which is the unladen weight, no gas bottles, water tank empty etc.

I have not heard of the abovementioned rule of thumb method, maybe I am wrong, but I would think the tare weight of your van would be more like 1100 to 1200 Kg?

Iam not sure what you meen by a "1200 Kg tow pack". If it relates to your tow bar capacity it will not be up to the job. Cheers
AnswerID: 392430

Follow Up By: xcamper - Tuesday, Nov 24, 2009 at 12:36

Tuesday, Nov 24, 2009 at 12:36
Hi John,
We have owned a small older caravan for a number of years, and we are lucky in as much that we have cared for it and looked after it.
If the caravan you have obtained is in real need of restoration, then you must be prepared for major work.
Has it leaked?
Is it aluminium or wood frame?
Is it aluminium or timber clad?
Is it really worth the effort?
I would advise google "vintage caravans.com", join their forum, and go to "classiic caravans" and read all the advice, heartaches and success that posibly awaits you.
What you are envisageing is not a quick fix, you may be better of buying a better condition van.
Haveing said all that, our van is old , but well maintained and really , really enjoyed.
pete
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FollowupID: 660373

Follow Up By: disco driver - Tuesday, Nov 24, 2009 at 18:23

Tuesday, Nov 24, 2009 at 18:23
Hi John,
A caravan built in the 70's-80's would be lucky to even have a welded ID number, let alone a compliance plate, they didn't come in till the very late 80's early 90's.
The best indicator of weights etc would be the original licence docs,-- if you can find them.

I agree with Pete, unless the caravan has special family or historic significance for you or it is something that you WANT to do, you would be better off buying someething much more modern.

Having just said that, I can appreciate your wanting to take up the challenge to rebuild, refurbish and renew the old van, purely for the satisfaction you get when it's eventually finished.

The cost and time factors do not even come into consideration on a project like that.
(Years ago, I spent the best part of 18 months and around $10,000 in fully restoring an early Landrover which was worth only $4000 when finished.
Sounds stupid, but the satisfaction I got out of doing it all myself made it worthwhile)

I hope that you have the same.

Disco.
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FollowupID: 660417

Reply By: John Watkins - Tuesday, Nov 24, 2009 at 15:21

Tuesday, Nov 24, 2009 at 15:21
Hey all,

thanks for the all the replies, i just got the deatils and it has a tare weight of 900kg, my car can tow 1200kg leaglly, It is in reasonable condition, it doesent leak as far as i know, but i wont know until i i remove the interior. it is aluminimum clad, everthing works fine within, but i would just like an update inside, like changeing 4 bunks to a double bed, new seating arrangment new cabinets and apliances, maybe out in a TV and microwave,

It is external aluminmum and not sure about the frame. The caravan has only be used for about 2 weeks every year and thats it and stored in a paddock. i wasnt planning on removing the external cladding just replacing the old broken glass window with perspex ones, i am kinda happy to spend around 8k or so to get something i like, but inorder to get something already done and made in the 90's it is around the $20,000 mark for somehting nice.

maybe it will cost too much?
AnswerID: 392455

Follow Up By: Tenpounder (SA) - Tuesday, Nov 24, 2009 at 16:29

Tuesday, Nov 24, 2009 at 16:29
Hi there. Two points: if the tare is 900 kg, it is likely that the weight is at least 1000 kg by the time you fit the gas bottle, fill the water tank and so on. Also, many items added by the owner will add to this before you start to add food, bedding, clothes etc.. Our van is 1000 tare, and we fight to keep the ATM below 1400 kg.
The second point is that you are talking as though the caravan is a self contained container which is then fitted with beds, cupboards etc. My understanding is that many vans, then and now, rely on the fittings for structural strength. The cupboards, partitions, etc are fixed to the floor, and then the cladding is added at the end, to keep the draught out!. If you 'gut' the van, you may well find there's nothing left in terms of structure!. Your van is almost certainly NOT a structure with 'proper' stud walls such that you can gut the fittings, and start to refit assuming that the outside is a rigid, strong frame that you can fix to.
If you plan to gut and refit, then you will have to ensure you do not add to the bare weight of the van, which probably means using material half as thick as your brain tells you!
I think you should follow the earlier comment, and explore what other restorers have done.
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FollowupID: 660399

Follow Up By: Nomadic Navara - Wednesday, Nov 25, 2009 at 00:26

Wednesday, Nov 25, 2009 at 00:26
The frame will be timber. The old vans of that period were much lighter than the present ones. A large reason for these was the light weight construction of the internal cabinetry. The frames are of very small section timber and the covering ply was light as well. The cupboards were not lined. The drum doors are much lighter than the modern heavy ply and thick surrounding frames. There are also less cupboards. If you are going to refit the van, carefully study the cabinet construction and carefully copy the techniques. If you use modern construction for the furniture your weight will increase dramatically.

I think your van was made before they went mad with staples. If that is the case then the cupboards will possibly be screwed in place from the inside.

With a van of that age the caulking under the external trim and windows will be dry and flaky. It will only cost a few tubes of sealant to do but occupy a fair amount of labour. Remove all the cover strips off the corners. Remove the windows, hatches and door. Scrape off all the old butyl mastic. Then reinstall these with new caulking. While you have the windows out have them repaired, it's cheaper to take them to the glazier.

If you can do most of the work yourself it will not cost you much. If you have to get it all done for you then labour will be by far the greatest cost. You should end up with an old but excellent van for little cost.

PeterD
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FollowupID: 660463

Reply By: John Watkins - Tuesday, Nov 24, 2009 at 17:31

Tuesday, Nov 24, 2009 at 17:31
Thanks guys, maybe i was taking htis too lightly...... maybe i sould simplify the project, to ...

Replacing windows, changing the internal cladding ( keeping existing partitions), painting the existing cabinets, and pulling out the bunks and putting in a double bed, and adding a TV and Microwave..... what do you guys think...?

BTW awersome response time guys and girls.
AnswerID: 392464

Reply By: DIO - Tuesday, Nov 24, 2009 at 18:43

Tuesday, Nov 24, 2009 at 18:43
According to Red Book, a 2006 Falcon XR6 ute has a maximum braked towing capacity of 2300 kg. Sounds like you need to replace your towbar with one rated for 2300 kg - to be on the safe side - and legal. Good luck.
AnswerID: 392472

Reply By: Member - Graham H (QLD) - Wednesday, Nov 25, 2009 at 00:12

Wednesday, Nov 25, 2009 at 00:12
A van with aTare of 900 kg and a single axle would normally have an ATM of 1200kg to stay legal.

Vans dont have solid walls like a house If you take the furniture and windows out you will be able to pull the walls in and out 6 ins.

Is the chassis rusty and if so where.

What sort of wiring does it have as in the 70's some 240 v wiring was a bit suss

Insulation used to crack and break.

Look at a video of a demolition derby using vans that have been gutted.

Thats exactly how strong they arent.

Would pay to weigh the van before you start and see exactly what it weighs.

Tyre will probably need to be replaced Does it have any brakes.

Is it really worth it.

AnswerID: 392508

Follow Up By: John Watkins - Wednesday, Nov 25, 2009 at 15:52

Wednesday, Nov 25, 2009 at 15:52
The chasis hos no major rust just some surface rust, it has hydrolic brakes, that work fine, but i will get the thing looker over by a mechnic before i start incase the springs and brakes need attention.

it has 240v wiring that works fine and has done for the last 10 years.

i will look into ugrading my tow pack to make sure of the weight issue,

this windows will need to come out to ger repaird anyway, is it an option to put in perspex ones like on modern vans?

thanks for the ideas and feed back
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FollowupID: 660541

Follow Up By: John Watkins - Wednesday, Nov 25, 2009 at 15:53

Wednesday, Nov 25, 2009 at 15:53
The chasis hos no major rust just some surface rust, it has hydrolic brakes, that work fine, but i will get the thing looker over by a mechnic before i start incase the springs and brakes need attention.

it has 240v wiring that works fine and has done for the last 10 years.

i will look into ugrading my tow pack to make sure of the weight issue,

this windows will need to come out to ger repaird anyway, is it an option to put in perspex ones like on modern vans?

thanks for the ideas and feed back
0
FollowupID: 660542

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