Winch ropes ?

Submitted: Saturday, Dec 26, 2009 at 17:33
ThreadID: 74651 Views:4490 Replies:7 FollowUps:8
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I'm in the process of looking at buying a winch to mount on the bull bar of a Navara but am not sure of the pro's and con's of which to go for, synthetic or wire rope. Apart from the weight can anyone enlighten me with benefits of either. Have noticed on Ebay several winches that give the options of either at reasonable prices although the synthetic is dearer.

Cheers Dave
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Reply By: Member - Norm C (QLD) - Saturday, Dec 26, 2009 at 17:47

Saturday, Dec 26, 2009 at 17:47
I have wire rope on the vehicle winch, but synthetic Super Rope on two other small 2,000 lb winches I use to load the boat and outboard on the vehicle and caravan drawer bar respectively.

The main advantage of the synthetic is weight. The other is it can be handled without gloves, which should be worn for wire due to the risk of 'splinters'.

Synthetic is not as tolerant of mud, sand and the like (if not kept pretty clean the mud / sand can weaken it due to friction). Also at least some (perhaps all, not sure) of the synthetics are not as UV tolerant as wire, but that should not be a big issue as it should not spend a lot of time in the sun. I have a cover on my winch on the boat loader and the other one is always under cover if not in use.

From reports from people who use synthetic (4WD Club members), most (but not all) seem to love it. Apart from weight on the vehicle, it is much lighter to drag out and lug to the nearest big tree when using the winch.

Perhaps some one who has it on their vehicle winch can give more info.

Norm C
AnswerID: 396454

Reply By: Member - Kiwi Kia - Saturday, Dec 26, 2009 at 18:32

Saturday, Dec 26, 2009 at 18:32
It floats.
It's easy to handle (very light weight) when you are hauling it out.
Can loop back on itself or around a snatch block a lot easier then stiff wire rope.
I have not seen any UV degradation over 8 years.

KK
AnswerID: 396459

Reply By: Member - Jan B (VIC) - Saturday, Dec 26, 2009 at 20:43

Saturday, Dec 26, 2009 at 20:43
Hi Dave,

As a rigging instrutor that uses both kinds of ropes i believe that the wire is
the way to go as synthetic on electric winches has a problem if not earthing properly can cause them to create static electricity an d go brittle, some people may not agree with me, at least with wire if you look after it., but do not change the diameter if it when you replace it (some people do ) also its cheaper to replace and remember rule of thumb is as follows

10 x 10 dia of the rope x 8 = its swl 100 x 8 = 800 kgs
then safety factor of 5 = 800 x 5 = 4000 kgs or 9000 lb winch

hopefully i will finish my winch operators course by May 2010im putting it together now.

regards Jan & Pete
AnswerID: 396468

Follow Up By: Crackles - Sunday, Dec 27, 2009 at 09:58

Sunday, Dec 27, 2009 at 09:58
Can you explain your formula for the strength of the rope Jan as it doesn't make much sense to me?
My understanding is that for a rough estimate of the SWL of normal rope you use 'diameter squared' but of couse syththetic winch rope is far stronger than that. Normally when working out a safe working load you would take the tested breaking strain & divide by a safety factor not multiply it?. Of course for winching a SWL is not used at all anyway only for lifting.
Many synthetic ropes advertise a minimum breaking strain of 17,500lb or 8 tonne.
Cheers Craig..........
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FollowupID: 665254

Follow Up By: Member - Jan B (VIC) - Sunday, Dec 27, 2009 at 10:27

Sunday, Dec 27, 2009 at 10:27
Hi Craig,

Peter here the formula is a guide to obtain the approx. SWL
but the breaking forces are then added on depending on the use of the wire rope
also how many wires there are in a strand then how many strands in the wire rope. if you look up Nobles lifting gear they have tables for all ropes.

Wire rope on winches is called aircraft wire normally 7 strands of 19 wires which is strong but still you uses the rule of thumb formula if its a 10mm dia. rope

10 x 10 x 8 for steel = 800 x the breaking force of winch ropes is 5
800kgs x 5 = 4000kgs breaking force when new

Synthetic ropes are manufactures breaking force strength when they give you
the size say 8000kgs it will break approx at 8000kgs when new
.
The problem with synthetic is that nature and man does a lot of damage to it ie
dirt, sunlight, heat of the engine, friction, oil and grease they all break it down you need to was the stuff all the time in soapy water hassels, also you dont know when its going to break, whith wire it does warn you it starts to sing like a humming sound been there 55mm dia went off one day on the job.

hope this helps long live FSWR i love it , any more info required please do not hesitate to contact me.

Regards Peter
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FollowupID: 665258

Reply By: Crackles - Saturday, Dec 26, 2009 at 21:23

Saturday, Dec 26, 2009 at 21:23
Dave on a medium sized vehicle like the Navara minimising weight over the front end is important & with the added benifits of easy handling & far less recoil the synthetic rope is a good choice. Rope is however more trouble needing protective sleeves, carpet on sharp edges, smooth fairleads with no nicks & washing if dirty. I find it can tangle on the drum more often & certainly wont last as long. The main reason to go with wire cable is it is far more durable particually when dragged over rock ledges. It will take alot abuse & is less likely to break despite it not being as strong on paper.
Don't forget also, not all rope is created equal. Check this THIS SITE as an example.
Cheers Craig...........
AnswerID: 396471

Follow Up By: AlbyNSW - Saturday, Dec 26, 2009 at 23:36

Saturday, Dec 26, 2009 at 23:36
I agree Craig with what you have said, another benefit of the synthetic rope is that it does not have the dangerous shock recoil that the wire rope has should it break under load.

I went synthetic mainly due to weight saving.
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FollowupID: 665231

Reply By: Alloy c/t - Sunday, Dec 27, 2009 at 10:07

Sunday, Dec 27, 2009 at 10:07
Ive had the same winch [12,000 lb] on two vehicles now , 1st on the 80series and now on the rodeo , got rid of the wire cable the day I fitted the winch on the 80 series and fitted Armoursteele Blue 19,500lb winch rope , saves close to 30kg in weight and allows more length , 50mt compared to 30mt for wire cable , dirt and mud problems ? Nil , no different to getting a wire cable covered in mud , except a rope fits into a bucket to wash the crappola off, if you source the rope from the USA you can save better than 50% of the cost that ARB - TJM ect want for the same rope.
AnswerID: 396511

Follow Up By: Moggs - Sunday, Dec 27, 2009 at 10:18

Sunday, Dec 27, 2009 at 10:18
Do you mean Amsteel Blue??? This is the rope I have had on my winch for 6 years and it is great - no sign of any damage. Bought mine from okoffroad in the US. Great company and very easy to deal with. I actually sold my wire cable for more locally than it cost to get the Amsteel blue from the US inclusive of an aluminium hawse.
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FollowupID: 665257

Follow Up By: Alloy c/t - Sunday, Dec 27, 2009 at 10:30

Sunday, Dec 27, 2009 at 10:30
Yep ,the same , had it now for round 5yrs so the old brain could not remember the exact brand name ,lol , came with a polished alloy hawse gratis.
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FollowupID: 665259

Follow Up By: Crackles - Tuesday, Dec 29, 2009 at 19:16

Tuesday, Dec 29, 2009 at 19:16
"saves close to 30kg"
Might pay to get your scales fixed. The whole winch only weighs between 45 to 60kg. On my scales 30m of cable & a roller come in at under 15kg, still a great saving for something that doesn't need to be there.
A 12,000lb on your Rodeo would near near lift it clear off the ground :-) A nice sized winch.
Cheers Craig.............
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FollowupID: 665546

Reply By: itsdave - Sunday, Dec 27, 2009 at 10:45

Sunday, Dec 27, 2009 at 10:45
Thanks for all the info everyone. Just another query, what is the quality of the rope on these Ebay winches ie the Tigerz 11 or am I better off buying a winch with steel (cheaper) and then replacing it with better quality synthetic cable. I don't know is they can be purchased without cable.

Cheers Dave
AnswerID: 396516

Follow Up By: Member - Chris & Debbie (QLD) - Tuesday, Dec 29, 2009 at 14:40

Tuesday, Dec 29, 2009 at 14:40
Hi Dave

I purchased the Tigerz with the synthetic rope and in my opinion the
rope is of fairly poor quality, after one use the rope ended up with a lot of broken fibres and the dye used to colour the rope is not permanent, except when your hands turn blue from using the rope! A better option would be to put the money saved into buying a good quality synthetic.
Mine has been replaced with 3/8" Rugged Ridge Synthetic rope from CSE offroad in the US.

Chris
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FollowupID: 665513

Reply By: Maîneÿ . . .- Sunday, Dec 27, 2009 at 14:53

Sunday, Dec 27, 2009 at 14:53
The weight factor over the front wheels and the degrading of the "rope" look like being major drawbacks in front mounted winches.

As some times it would be used to pull backwards, why not use a "portable" winch ??

It could be left in the vehicle permanently and I believe attached in 30 seconds when required

Maîneÿ . . .
AnswerID: 396536

Follow Up By: Alloy c/t - Wednesday, Dec 30, 2009 at 13:54

Wednesday, Dec 30, 2009 at 13:54
Personally recon that the weight of a winch hanging of the front is negated by the fridge ect loaded in the back lol , as for rope degrading ,its no more so than some of the rusted/splintered wire ropes u see in use , its all about maintenance for either one,. bloke on Ebay is flogging off a cradle that converts a b/bar mounted winch into a portable for $99.
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FollowupID: 665661

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