Wednesday, Apr 28, 2010 at 21:34
workhorse,
starter batteries are designed to deliver enough amps down to minus 18 degrees.
Because any battery will drop off in capacity as
well as internal resistance at lower temperatures, they're made with a high active surface area in an attempt to offer enough leeway to the negative temperature affects.
In other words, they have a higher number of relatively thin plates (electrodes) and just as many gaps between them filled with electrolyte.
Deep cycle batteries are the opposite. Because the plates are thicker, and their number is smaller, there are less spaces. You could say deep cycle batteries have a higher lead 'fill factor'. That's why they're heavier than starter batteries.
And because lead is the most expensive ingredient in a lead acid battery, they're also dearer.
Because cranking only requires about 250A max, a sizeable deep cycle battery offers low enough internal resistance to supply this kind of current - under normal temperatures. But at -18 degrees, the same battery will struggle while the starter battery with the high plate count will just keep cranking (if it's fully charged).
So in Australia deep cycle batteries can be used for cranking most of the time.
One reason why this isn't really recommended is because of the higher than ambient under-bonnet-temperatures, and you can't afford to lose electrolyte in a sealed lead acid battery.
And the other reason is, that if you draw a lot of Ah before starting, your typical deep cycle battery will take tens of hours to get fully recharged with the low 13.8V alternator voltage.
So you want a good charging system for any deep cycle battery on bord (or recharge it regularly by a good mains charger).
The charging system needs to output 14.7V of boost voltage for quick recharging. But even then, it may still take longer than 10 hours to fully charge a 80% discharged deep cycle battery.
Starter batteries never get discharged more than to 90% SOC normally, so this is a non issue because they're operated in float mode basically. If you tried to discharge a starter battery more than this on a regular basis, the recharging times will increase dramatically, and at the same time the battery will suffer from effects like positive
grid corrosion (which raises the internal resistance and leads to
grid embrittlement). Because you then will operate your starter battery in a partial state of charge for most of the time, the battery will also sulfate up.
If you want excellent cranking and good deep cycle properties combined in one battery you'll have to look at a variation of AGM: pure lead/tin, spiral wound.
There is one for you to
check out:
http://www.batteryvalue.com.au/spiralwoundAGM/
For any questions, just use the form on the page, or post back here.
Best regards, Peter
AnswerID:
414631
Follow Up By: Sand Man (SA) - Wednesday, Apr 28, 2010 at 22:49
Wednesday, Apr 28, 2010 at 22:49
Peter,
Well written reply mate.
Just one comment I would make. I once had an Exide Orbital version of the spiral wound battery you mention.
Good performer and not too heavy but as they are only rated at around 50 Ah, they don't provide a lot of capacity either.
Bill.
FollowupID:
684811
Follow Up By: Battery Value Pty Ltd - Thursday, Apr 29, 2010 at 00:02
Thursday, Apr 29, 2010 at 00:02
thanks Sand Man,
yes true, spiral wound offer less capacity per Dollar.
That's because of the care and effort which goes into making them.
But they have outstanding properties including the highest vibration and shock resistance, the least gassing potential and therefore better suited to warm operating environments, high active surface area to weight ratio, the lowest internal resistance, pure lead tin chemistry with less side reactions thus less corrosion and positive electrode weakening, increased charging current acceptance and current limit. And last but not least, they are the best performers under partial state of charge conditions, meaning they keep the internal resistance low even if significantly discharged (high Peukert number). So if your starter battery carks it, you can rely on your spiral wound AGM to deliver the cranking amps even if it's low on charge.
Needless to say that you can easily fix the issue of limited capacity by doubling up, but there is no way you can add these nice features to other designs.
Best, Peter
FollowupID:
684814