Repairing broken dashboard panels
Submitted: Wednesday, Jun 30, 2010 at 15:55
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Member - Shane D (QLD)
Hi all,
I'm trying to figure out a way to repair this broken dash board panel.
Image Could Not Be Found
12 years, 1.5 million K's, and plastic doesn't seem to mix.
I was going to get a new one, but that was before I found out that they where $1200, just for the center panel pictured, the whole dash was between $3500-4000 (no gauges or switches mind you), I Have been running around the wreckers with no luck.
I have a bit of an Idea but would like some input from others who may have done similar repairs
What do fellow formites suggest I do?
Shane
Reply By: nifty60 - Wednesday, Jun 30, 2010 at 16:21
Wednesday, Jun 30, 2010 at 16:21
This is what I would do if I was you ( I'm tight)
If you can take the dash out, I would firstly try welding it with a soldering iron to hold it together. If you can get the same type of plastic to cut into strips to use as welding rod / filler, then even better ( maybe even cut a few strips from the back of the dash from bracing ribs for example.). Weld it from the back would be best visually.
It should work, but the join will be more brittle due to the heat. I would then use Sikaflex Technique sealant adhesive ( clean surface with solvent, and roughen with coarse sandpaper.) to stick pieces of thin aluminium over the back of the joint to support the welded joints.
Sounds dodgy, but I reckon it would be worth a try, and you haven't really haven't lost anything....worst case you have to get another dash, which you are already looking at anyway.
Hopefully someone else comes up with an easier alternative, otherwise......good luck
AnswerID:
422599
Follow Up By: Member - Shane D (QLD) - Wednesday, Jun 30, 2010 at 16:37
Wednesday, Jun 30, 2010 at 16:37
thanks for the suggestion,
FollowupID:
692982
Reply By: Member - mazcan - Thursday, Jul 01, 2010 at 14:03
Thursday, Jul 01, 2010 at 14:03
hi shane
bostik titan bond it is a great product but may not be suitable for dash material
also sikaflex have a large range of versatile adhesives there might be 1 thats suitable as
well
so if you google both types it will give you the details of each product
when i first saw the pics i thought the vehicle must have been rolled
there must be a lot of movement in the body to break a dash like that
excuse my limited knowledge but is it a toyota
have you tryed wreckers in other states
hope imfo is of some help
cheers
barry
AnswerID:
422680
Follow Up By: Member - Shane D (QLD) - Thursday, Jul 01, 2010 at 17:01
Thursday, Jul 01, 2010 at 17:01
Hi Barry, The dash is on a 1998 Ford loiusville truck, and the whole dash asseembly is plastic and flexs all over the place, this center piece which isnt much bigger than whats in a 100 series cruiser is $1200 to replace!!!, They ALL seem crack and break, some sooner than others hence difficulty in finding a siutable replacement.
Shane
thanks for the info on the products you mentioned
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