Brake problem 89 Maverick

Submitted: Friday, Aug 27, 2010 at 16:28
ThreadID: 80992 Views:2755 Replies:5 FollowUps:6
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Hi Guys,
I have an 89 Maverick wagon 4.2D it has front discs and rear drums.
I have a VERY long or soft peddle.
I have changed the master cylinder, rear wheel cylinders, new caliper kits, front and rear shoes and machined the drums.
The peddle is over 3/4 travel before it applies any pressure to the wheels and is not stopping the vehicle.
There are no leaks and it is not using any fluid.
Does anyone have any suggestions as to were to look next or what I can do to fix this problem.
Regards.
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Reply By: Malleerv - Friday, Aug 27, 2010 at 19:24

Friday, Aug 27, 2010 at 19:24
Replace the booster.
AnswerID: 428662

Follow Up By: nowimnumberone - Friday, Aug 27, 2010 at 21:18

Friday, Aug 27, 2010 at 21:18
wont a bust booster give you a hard pedal
cheers
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FollowupID: 699401

Follow Up By: Member - peter f (VIC) - Saturday, Aug 28, 2010 at 21:01

Saturday, Aug 28, 2010 at 21:01
malleerv
you obviously not sure about how a booster operates , the only function
of the booster is to reduce pedal effort ,thats all it does .
sounds like you have air in the system and or adjustment of the rear brakes
mechpete
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FollowupID: 699529

Reply By: Member - Stuart P (WA) - Friday, Aug 27, 2010 at 21:53

Friday, Aug 27, 2010 at 21:53
losing vaccum, or booster
AnswerID: 428684

Reply By: Member - Ed C (QLD) - Saturday, Aug 28, 2010 at 00:36

Saturday, Aug 28, 2010 at 00:36
A soft/spongy pedal is usually an indication of air in the hydraulic system...

Does this model have a load-sensing proportioning valve (above the rear axle)?

If so, when the system was bled, was it bled from this valve?
(as the system has been 'opened up', I suspect some air may be hiding up here;-))

Also, check the rear shoe adjustment .. self-adjusters functioning correctly?

How about pedal free-play? .. push-rod may need adjusting to bring this within spec...

That's where I'd be looking for starters... Hope ya get it sorted ;-)

:)


Confucius say.....
"He who lie underneath automobile with tool in hand,
....Not necessarily mechanic!!"

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AnswerID: 428702

Reply By: Roughasguts - Saturday, Aug 28, 2010 at 10:12

Saturday, Aug 28, 2010 at 10:12
Can you pump the brakes up with the brake pedal then have more pressure, less travel! for a short time until you press the brake down again?
AnswerID: 428721

Follow Up By: Michael46 - Saturday, Aug 28, 2010 at 17:26

Saturday, Aug 28, 2010 at 17:26
Roughasguts

Sorry for hi-Jacking mudmav's thread. But what you describe is exactly what is happening with my 75 series Troopy. Just arrived home after four weeks in SA all was going well then as we headed for home (Gosford) the brake peddle started to travel further and further untill it eventually nearly reached the floor.

One pump would bring it back to a firm brake for awhile then after a few minutes back down to the floor again.

Can you offer any advice on what may be causing this or where I should start looking?

Thanks in advance

Michael
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FollowupID: 699490

Follow Up By: splits - Sunday, Aug 29, 2010 at 00:39

Sunday, Aug 29, 2010 at 00:39
Michael

Is your master cylinder reservoir still full? I would not be surprised if you have slowly run out of fluid and air is starting to get in through the cylinder. This is almost always caused by a leak somewhere in the system or in rare cases it can happen over a very long period by not topping up the cylinder as the brake linings slowly wear out.

Try pumping the pedal then leave your foot lightly on it and wait. If you feel the pedal slowly sinking down under your foot, you may have a leak at the wheel or in the lines but it is more likely to be the fluid going back past leaking seals in the master cylinder. This used to show up in the old non boosted systems by fluid running down the firewall under the cylinder or inside under the carpet. With a combined booster and master cylinder, it is possible for the fluid to leak back into the booster and not be visible from outside.

To check this start by pulling the check valve out of the booster. This is usually a large plastic valve on the end of the vacuum hose running from the engine manifold to the booster. It just sits there in a rubber grommet in most cars and usually comes out easily. Get a stiff piece of string and poke it well into the booster. If it comes out with brake fluid on it you have a leaking master cylinder. It will have to be removed, dismantled and inspected. If the bore looks ok you can put a new seal kit in it. If not then you need a new cylinder.

Some people hear have mentioned boosters but they will not cause this problem. There is a simple test you can do at any time though to check a booster. With the engine off, pump the pedal a few times to get rid of any vacuum in the booster. The pedal usually comes up a bit and feels a little harder when you do this. Hold it down firmly and start the engine. The pedal will immediately sink down a little as the booster starts working. Keep your foot on the pedal and turn the engine off. The pedal should stay there. If it tries to push your foot back up, the previously mentioned check valve is leaking. This valve is designed to hold sufficient vacuum in the booster for two or three applications of the brakes should the engine suddenly cut out. This enables you to stop the car without having to stand on the pedal due to loss of booster assistance.
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FollowupID: 699539

Follow Up By: Roughasguts - Sunday, Aug 29, 2010 at 08:40

Sunday, Aug 29, 2010 at 08:40
Could be a rear brake lining worn way to far! so then it needs more fluid to hit the drum several pumps! Because the shoes are no where near the drum in the rest position to start with.
Hence why it needs more pumps, Holds but when the shoes come back to rest (outside adjustment specs) they have pushed a lot of fluid 3 pumps worth back in to the master cylinder.

So adjust pads and or replace if there close to worn out.
Cheers.
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FollowupID: 699545

Follow Up By: Michael46 - Sunday, Aug 29, 2010 at 20:13

Sunday, Aug 29, 2010 at 20:13
Splits and Roughasguts

Thanks for the answers very much appreciated, I will start investigating this week.

Michael
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FollowupID: 699620

Reply By: Member - peter f (VIC) - Saturday, Aug 28, 2010 at 21:02

Saturday, Aug 28, 2010 at 21:02
mudmav89
keep bleeding the system and check the adjustment on the rear brakes
mechpete
AnswerID: 428778

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