Where is your aux battery?

Submitted: Tuesday, Nov 16, 2010 at 17:43
ThreadID: 82535 Views:3396 Replies:2 FollowUps:9
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I need to replace my aux battery under the bonnet of my 60, and have been having a chat to a few different people about makes and models etc...

I have been told that the normal heavy duty 4wd battery that is mainly used as an aux. battery is not covered by warranty if it is wired to a fridge.

OK, look at deep cycle batteries. Apparently they are the ants pants if you have a fridge.
Now on the warranty on Century's website says that a deep cycle battery is not covered by warranty if it is mounted under the bonnet. And they are only 6 month warranty as well.

What is the answer?

Dave
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Reply By: Notso - Tuesday, Nov 16, 2010 at 18:10

Tuesday, Nov 16, 2010 at 18:10
I've always used a Hybrid type for both my batteries.

It's a simple matter to swap them over if you have a premature failure. I've never had a problem, the key is don't over discharge any battery.

I've always got at least 5 years out of my batteries so I think that's pretty good value.

There are other ways and other ideas and I'm sure you'll hear about them.
AnswerID: 436157

Reply By: Battery Value Pty Ltd - Tuesday, Nov 16, 2010 at 18:55

Tuesday, Nov 16, 2010 at 18:55
Hello Dave,

"the answer" involves all of the following:

knowing the alternator charging voltage(s)

the amount of cyclic discharge (can be found by doing a load budget)

occasional topup charging with a good mains powered three stage charger possible, yes/no?

occasional equalisation charging to restore the chemical balance of the 6 cell string

selecting a battery which can actually absorb the high alternator current rapidly without gassing and shedding if the SOC is low

selecting a grid alloy which has the highest resistance to corrosion at elevated temperatures, e.g. pure lead/tin

Skipping all or some of the points above and simply demanding a warranty just isn't going to make a battery last longer.

It'll just make the battery more expensive for everyone who wants a warranty.

cheers, Peter
AnswerID: 436167

Follow Up By: Dave B ( BHQ NSW) - Tuesday, Nov 16, 2010 at 19:36

Tuesday, Nov 16, 2010 at 19:36
Thanks for the reply Peter, but I guess what I was getting at is the fact that anyone who knows even a little bit about 4WD and setting up for camping is that there will probably be a fridge stuck somewhere in the vehicle.

Maybe not in every case, but vehicles with an aux battery under the bonnet and a fridge in the back with a set of drawers would be a very high percentage.
I would like the same percent chance of winning XLotto.

Most of the ads and blurb you read about battery systems doesn't mention not to hook up a fridge to our you beaut 4WD heavy duty battery.

And with the blurb on a deep cycle battery touted for use on 4WD's you have got to read the fine print to see that there is no warranty if under the bonnet.

I understand the need to monitor the battery and don't let it get down too low, but what annoys me is the fact that the batteries are advertised for 4WD heavy duty use, and the main reason to use a second battery is a fridge in my opinion.
Fair enough if you have a winch and you continually get bogged and use the winch, but what else would you hook up to a aux battery that is going to draw quite a bit of power, apart from a fridge.

It would be interesting to see the manufacturers put all the proviso's on the warranty in the same size font as the rest of the ad.

Dave
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Follow Up By: Dave B ( BHQ NSW) - Tuesday, Nov 16, 2010 at 20:01

Tuesday, Nov 16, 2010 at 20:01
Peter, why can't they make a deep cycle battery that will go under the bonnet?
I am sure over 80% of vehicles with an aux battery would have them under the bonnet.

Maybe we would have to have a setup like the XJ12 Jags and have a fan on them.

Dave
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Follow Up By: Battery Value Pty Ltd - Tuesday, Nov 16, 2010 at 22:27

Tuesday, Nov 16, 2010 at 22:27
Dave,

I totally understand where you're coming from.

It can be frustrating if you want to find a suitable product and all you get from some dealers (and from some manufacturers) are false promises made with the intention of trying to sell you a product which isn't really designed for the task involved.

To sum up the properties of the 'ideal' aux battery, there is this wish list:

a) N70 size, so it actually fits in the space provided
b) capable of powering a small portable fridge for 24hrs or longer
c) fast rechargeability to a high state of charge by the alternator
d) temperature resistant to a high degree
e) vibration/shock resistant
f) low internal resistance for occasional high spurts of current (winch, cranking)
g) shouldn't cost more than an ordinary starter battery

How do popular battery designs stack up to this?


wet cell battery:

a) yes, possible
b) yes, possible but only if multi stage charging is done every time after cyclic discharge
c) not possible due to gassing and tendency of active material shedding under low SOC conditions combined with high charging current
d) medium heat resistance, due to gassing and positive grid corrosion
e) medium to good vibration/shock resistance if designed for automotive use, and only during the first few years of its life
f) yes, suitable
g) yes, possible

gel:

a) yes, possible
b) yes, possible but only if occasional topups are performed using a three stage charger
c) not possible because a smaller wire size has to be selected in an attempt to limit the max charging current which is the lowest of all lead acid designs. If this isn't taken care of properly, the battery will gas excessively due to internal Joule heating.
d) better resistance as long as the charging current is restricted, and the charging end voltage adjusted accordingly
e) not vibration/shock resistant
f) battery will deteriorate quickly under high current loads and the terminal voltage dips as a direct result of high internal resistance
g) tend to be expensive

flat plate AGM:

a) yes, possible
b) yes, possible but only if occasional topups are performed using a three stage charger
c) medium acceptance of charge for medium high charging current, some resistance in the wiring still recommended.
d) medium heat resistance
e) medium to good vibration/shock resistance
f) medium, suitable but not ideal
g) only slightly more expensive than a 'wet' starter battery

spiral wound AGM:

a) yes, possible
b) yes, possible but only if occasional topups are performed using a three stage charger
c) yes, possible
d) yes, possible
e) offers the highest shock/vibration resistance of all lead acid designs
f) yes, possible, offers very low internal resistance
g) only slightly more expensive than a 'wet' starter battery

So the answer to your question David, why can't they make a deep cycle battery which goes under the bonnet is.....they can, but not many dealers are prepared to always sell you the most suitable battery for your application.

cheers, Peter
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Follow Up By: Dave B ( BHQ NSW) - Tuesday, Nov 16, 2010 at 22:35

Tuesday, Nov 16, 2010 at 22:35
Thanks again for your reply Peter.
Dave
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Follow Up By: Member - John and Val - Wednesday, Nov 17, 2010 at 08:23

Wednesday, Nov 17, 2010 at 08:23
Peter,

Excellent information not readily available elsewhere. Suggest cut and paste into a blog for easier long term access. The level of activity on the forum means that posts here tend to be lost pretty quickly. Saves a lot of typing if you can simply point to a blog!

Cheers

John
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Follow Up By: Battery Value Pty Ltd - Wednesday, Nov 17, 2010 at 09:44

Wednesday, Nov 17, 2010 at 09:44
thanks for the suggestion John, the blog is life

cheers, Peter
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Follow Up By: Steve63 - Wednesday, Nov 17, 2010 at 17:24

Wednesday, Nov 17, 2010 at 17:24
Hi Peter,
What are examples of spiral wound AGM's? Will be looking for some new batteries soon and have never heard of them.

Steve
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Follow Up By: Battery Value Pty Ltd - Wednesday, Nov 17, 2010 at 23:27

Wednesday, Nov 17, 2010 at 23:27
Steve,

if you can't see my profile in my posts, just google our company name and you will find all the answers.

Spiral wound AGM are the battery of choice for high current applications in demanding environments.
No other lead acid battery design comes close to it.

cheers, Peter
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