Caravan breakaway safety brake

Submitted: Wednesday, Dec 08, 2010 at 23:26
ThreadID: 82950 Views:7471 Replies:5 FollowUps:6
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Hi everybody. As a relative newcomer to the caravanning game, I would appreciate advice about the maintenance of the little caravan emergency breakaway braking mechanism (i.e. that will apply the caravan brakes in the event that the caravan and the towing vehicle part company while on the move). It sits forlornly on the A-frame when not attached to the car. Is there a battery in the unit that needs to be replaced periodically? What happens if I try to test it by tugging on the thin steel wire? Can it be re-set if I do this? Any advice and information would be gratefully received.

Mike
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Reply By: Lex M (Brisbane) - Thursday, Dec 09, 2010 at 00:14

Thursday, Dec 09, 2010 at 00:14
This may help.

http://www.rvelectronics.com.au/files/files/5_Breaksafe-Fitting-Instructions.pdf



AnswerID: 438332

Reply By: Motherhen - Thursday, Dec 09, 2010 at 01:19

Thursday, Dec 09, 2010 at 01:19
Yes, Mike you need to ensure battery is in a good and charged state as part of your pre travel and regular maintenance while travelling. Some have their own very small battery, whereas others in caravans like ours are connected to the battery bank which is charged by solar panels, so we are always aware of the state of our batteries.

The pin is very easy to pull to test it, but it will flatten its battery if left out. The pin can be pushed back again, but i find this hard to do and have to call on my husband to push it in.

We have had accidental pulling of the pin on a couple of occasions - a sort of inadvertent testing O: !

The cable should be connected to the tow vehicle separate to the tow bar, but this is not always practical and may expose the cable to accidental pulling of the pin while travelling. It should also be a suitable length to pull readily if the van detaches. The cable should be in good condition so replace if it shows signs of wear or rust. On our first big trip after purchasing our caravan second hand, the cable broke without pulling the pin when the tow bar broke. Fortunately the safety chains did their job.

Motherhen

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AnswerID: 438337

Follow Up By: newbies - Thursday, Dec 09, 2010 at 01:31

Thursday, Dec 09, 2010 at 01:31
Thanks to both Lex and Motherhen for the good advice. I will have a play on the weekend. My van has solar panels and 3 large batteries to power all appliances (other than airconditioner), so it may be a similar setup to yours, Motherhen. Unfortunately, the van's been sitting in my driveway for close to 4 months, but retirement is only weeks away, and we're on the road next year!

Mike
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Reply By: Dunaruna - Thursday, Dec 09, 2010 at 06:42

Thursday, Dec 09, 2010 at 06:42
The pin can become brittle over time and break when trying to pull it out or re-inset it.

To give it a helping hand, after you pull the pin, give the inside of the unit a quick spray with wd40 or inox. this will help the pin to slide a little easier and keep the contacts clean and rustfree.
AnswerID: 438345

Follow Up By: newbies - Thursday, Dec 09, 2010 at 10:45

Thursday, Dec 09, 2010 at 10:45
Thanks, Dunaruna - good tip!

Mike
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Reply By: Member - Graham H (QLD) - Thursday, Dec 09, 2010 at 10:47

Thursday, Dec 09, 2010 at 10:47
What make is it There is usually a unit in a forward cupboard somewhere.

A common make is a Breaksafe 5000.

These have a separate battery which charges off pin 2 from your car.

You should check that Pin 2 has 12 volt on it and not reversing lights as some have.
If not change it over Not hard to do just find a permanent 12 volt down the back of the car.

The unit has its own trickle charger built in.
As already said you can pull the pin to test it but watch as it comes out as it only goes in one way.

ALWAYS connect it to a different part of the car than the towbar.

Mine is connected to a ring on the chassis which is completely on its own so should the towbar fall off the car the van will stop.

The requiremnt is for it to lock the brakes on for 15 mins so be aware if connected to your house battery and someone walks past and accidentally hooks the cable and pulls the pin out you will ruin your batteries and probably burn out the magnets in the brakes.



AnswerID: 438356

Follow Up By: Motherhen - Thursday, Dec 09, 2010 at 11:34

Thursday, Dec 09, 2010 at 11:34
Hi Graham

In our case, it was inadvertently knocked out when my husband changed the d-shackles on the chains (following losing one and using a substitute until we could purchase decent ones). We couldn't understand why the solar was not keeping pace and thought we had a serious short in the system. Panic set in and stopped us thinking about something as obvious as the breakaway pin. Thanks to quick advice from a forum, problem was solved.

I would like a switch so we can turn off the breakaway when caravan has been secured - that is in the unlikely event that the breakaway is activated in need. When the pin was pulled when travelling (and not discovered immediately) we had to trace wires to the batteries to know which one to take off to stop the battery drain, and to release the brakes to get us mobile again as there was nothing left of the pin. I have been unable to find where to purchase a spare pin to carry for emergencies like this without having to purchase the whole setup.

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Follow Up By: Member - Graham H (QLD) - Thursday, Dec 09, 2010 at 12:37

Thursday, Dec 09, 2010 at 12:37
Yep a kid caught ours in a park and luckily I noticed it I think you can buy the unit that goes on the A frame on its own.

Trouble with a switch is if you forget to turn it on !!!!!!!!.

A bit of wood or just cut the wire would have fixed it when u were travelling as they are only a make or break pair of contacts held open by the plug.

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FollowupID: 710082

Follow Up By: Motherhen - Thursday, Dec 09, 2010 at 16:55

Thursday, Dec 09, 2010 at 16:55
Thanks Graham - good thought. I'm sure i can get the old Rooster to make something suitable from wood to have on hand in case it happens again.

Mh
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Reply By: Member - Lee B (VIC) - Sunday, Dec 12, 2010 at 15:33

Sunday, Dec 12, 2010 at 15:33
If you do not have a battery in the van (most vans today have one to power the 12v lights etc) then the breakaway switch won't do anything anyway.
If the van has come away from the tow vehicle to activate the breakaway switch, the 7 pin connector will have been disconnected as well so you can not rely on the vehicle battery.
AnswerID: 438682

Follow Up By: Member - Graham H (QLD) - Sunday, Dec 12, 2010 at 18:47

Sunday, Dec 12, 2010 at 18:47
A Breakaway has its own battery for that very reason and I think it may be a requirement of its construction.

Both my vans have had separate batteries for the Breakaway and only a fool would use the vehicle t power it.

The legal requirement is that its battery locks the brakes on for 15 minutes. HArd to do that without power from within the van.


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