new troopy

Submitted: Saturday, Dec 25, 2010 at 17:44
ThreadID: 83248 Views:3341 Replies:2 FollowUps:6
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hey guys merry christmas, hope ya all having a great day.. i recently just bought a 78 series RV troopy the bloke did tell me it had a transfer case oil leak but did'nt realise how bad it was until i did a good few hundred k trip, not happy! i have bin tryin to work out exactly where its comin from and think it might be a crack in the casing near where it bolts on to the gear box.. if any one has any ideas how to fix it or wat i should do would be great... cheers kai
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Reply By: Member - Nick (TAS) - Saturday, Dec 25, 2010 at 18:58

Saturday, Dec 25, 2010 at 18:58
Yep, you will have to unbolt the transfercase off the back of the gearbox(6 or 8 bolts), replace the gearbox output shaft seal and transfer case input seal(may as well do both while in there) and use genuine seals.If you have a good trolley jack or gearbox jack, its about 1 1/2hr job.Dont forget to top up the g/box or transfer case afterwards too.
AnswerID: 439824

Reply By: racinrob - Saturday, Dec 25, 2010 at 19:05

Saturday, Dec 25, 2010 at 19:05
G'day kai, Pressure clean/degrease the whole transmission to determine exactly where the oil is coming from before you go dropping out the transfer case etc. Then make sure it's not a simple case of the seal between the g'box and transfer case letting the oil thru to overfill the gearbox and leak out, an after market bypass hose between g'box and transfer case will solve this problem, it's a common fault.
Hope for your sake that is the cause.

Rob.
AnswerID: 439826

Follow Up By: get outmore - Saturday, Dec 25, 2010 at 21:37

Saturday, Dec 25, 2010 at 21:37
pretty sure its not really possible in the 78s

was very common in the older tojos
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FollowupID: 711693

Follow Up By: 3GoBush - Sunday, Dec 26, 2010 at 00:56

Sunday, Dec 26, 2010 at 00:56
get outmore it is as possible a the last model.
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FollowupID: 711698

Follow Up By: get outmore - Sunday, Dec 26, 2010 at 03:05

Sunday, Dec 26, 2010 at 03:05
maybe as possible as the last model - but ive never heard or seen it as an issue in them either

more of an issue with the hj75/60 series where it was very common including mine
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FollowupID: 711700

Follow Up By: hicksy - Sunday, Dec 26, 2010 at 13:21

Sunday, Dec 26, 2010 at 13:21
thanks for your help guys.. so if this is the case will my gear box level be geting low and not the transfer case?
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Follow Up By: hicksy - Sunday, Dec 26, 2010 at 15:20

Sunday, Dec 26, 2010 at 15:20
so guys iv'e checked the gear box level and its good i have also checked the transfer case and its lil low wich tells me the transfer case is leackin some where.. do ya's think it could be the input seal from the gear box?
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FollowupID: 711724

Follow Up By: Member - Graham H (QLD) - Sunday, Dec 26, 2010 at 18:50

Sunday, Dec 26, 2010 at 18:50
Friend of mine hada leak between gear box and transfer case.

Not a big one and it cost $1500 to fix it as apparently a circlip let go and it chewed a bearing and bits of shaft etc out.

Hope you have better luck


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FollowupID: 711733

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