Aux Power Proposal

I run 2 auxiliary batteries, plus the cranker, and until now have the two auxiliaries directly in parallel. It has worked OK but is not ideal as one is a Flooded Deep Cycle and the other is an AGM Deep Cycle.

I am adding a Redarc BCDC-1220 to charge the AGM and isolate the batteries and the proposed arrangement is as the schematic below.

Image Could Not Be Found

Of course, other than the two 60A CB's shown there is appropriate circuit protection.
My priorities are: 1) cranking, 2) refrigerator, 3) auxiliaries. The AGM is maintained at the best SoC by the BCDC and the refrigerator has exclusive rights to the AGM. The auxiliaries are used under supervision and anyway can be immediately restored by starting the engine. The Redarc VS-12 acts to protect against over-discharge by the thermoelectric bottle cooler if left unattended.

I would welcome comments as I may be overlooking some things.

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

Back Expand Un-Read 0 Moderator

Reply By: Member - Michael J (SA) - Wednesday, Dec 07, 2011 at 11:51

Wednesday, Dec 07, 2011 at 11:51
Hi Allan,

Not too sure about anything else, but I just love the idea of a
bottle chiller;))))



Michael
AnswerID: 471865

Follow Up By: Allan B (Member, SunCoast) - Wednesday, Dec 07, 2011 at 13:00

Wednesday, Dec 07, 2011 at 13:00
Hi Michael,

The bottle chiller is great. We carried a pair of water bottles in the custom console between the seats but I got fed up with warm water after our recent Simpson crossing and vowed to do something about it. I searched and found an 8 litre thermoelectric cooler on Waeco's site out cheap at $50. It looked like this before I modified it:Image Could Not Be Found.
I wanted to access the bottles without opening the lid so removed it and made a new top with holes for the bottles, reducing the chamber size at the same time. The remainder of the original housing became a non-cooled storage well. It works a treat.
The cooler draws a constant 2.5 amps so needs to be managed but no problem if only powered with the engine on.
I am surprised that a commercial product of this arrangement is not available. It seems so sensible. I may write to Waeco in due course.

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

0
FollowupID: 746590

Follow Up By: Member - Michael J (SA) - Wednesday, Dec 07, 2011 at 21:07

Wednesday, Dec 07, 2011 at 21:07
Hmmmm,

I have an Engel of similar design sitting in the shed gathering dust.........must get out the 'hole saw' and make some adjustments to the lid.

Would probably fit in 'Henry' where the centre console is..

Tku Allan


MJ
0
FollowupID: 746666

Reply By: Member - Tezza Qld - Wednesday, Dec 07, 2011 at 14:19

Wednesday, Dec 07, 2011 at 14:19
Hi Allan


Not a guru at this stuff but my set up is similar. I found the HF better wired to the start battery. If i was camped in one spot for a few days and the aux batteries were getting a little low I liked the idea of a fully charged battery to operate the HF.

Whilst I understand you can start the car , as you would to use the compressor,
I just liked the thought of that charged battery and emergency communications together.

I too am looking fondly at your bottle chiller.


Cheers Teza
AnswerID: 471876

Follow Up By: Allan B (Member, SunCoast) - Wednesday, Dec 07, 2011 at 16:37

Wednesday, Dec 07, 2011 at 16:37
Good point about the HF Teza. Satphone is now my primary emergency comms with the HF bringing in the ABC. The location of the HF is such that it was easier to connect to the aux line. I can always manually close the crank/aux isolator to supply the HF. But thanks for the comment, it is a point that others may consider.

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

0
FollowupID: 746622

Reply By: Member - Captain (WA) - Wednesday, Dec 07, 2011 at 17:31

Wednesday, Dec 07, 2011 at 17:31
A well thought out set-up Allan. I know you use appropriate cabling and connectors so won't even mention those.

Only thing you may consider is a battery monitor along the lines of a Nasa BM1 instead of V/A. I used to use just V and A meters, but the info the BM1 in my camper shows has me sold. Just something to consider as you have the circuit down pat - but it would add considerable expense and would be very hard to justify the $$$. But remember, "he who has the most toys wins" :)

Cheers mate

Captain
AnswerID: 471892

Follow Up By: Allan B (Member, SunCoast) - Wednesday, Dec 07, 2011 at 18:18

Wednesday, Dec 07, 2011 at 18:18
Thanks Captain, Yair, the Nasa BM1 does it all, but I'm not sure that I want to digest more data! Besides, I already have the pair of combined digital V/A meters and my wife is becoming more inquisitive of each parcel that arrives!!!

Yes of course........ "the most toys wins"....... Do you have a Bottle Chiller? LOL

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

0
FollowupID: 746648

Follow Up By: Member - Captain (WA) - Wednesday, Dec 07, 2011 at 20:12

Wednesday, Dec 07, 2011 at 20:12
Hi Allan,

You may not have wanted to ask that question ;)

I have two of those 12V thermoelectric mini fridges, plus a "genuine" bottle chiller (it runs off 240V and is more for champagne or white wine bottles - just fits one bottle in). And thats on top of my 2 x 40L engles and 82L Evakool. I need a small power station just for my refrigeration :)

But do I win! LOL

Cheers

Mark
0
FollowupID: 746664

Follow Up By: Allan B (Member, SunCoast) - Wednesday, Dec 07, 2011 at 20:25

Wednesday, Dec 07, 2011 at 20:25
Yes Mark, you win..... hands down!

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

0
FollowupID: 746665

Reply By: Allan B (Member, SunCoast) - Wednesday, Dec 07, 2011 at 21:25

Wednesday, Dec 07, 2011 at 21:25
I have just discovered that Waeco does produce a Single Bottle Cooler here.
Image Could Not Be Found
But before you get too excited Michael and Tezza, it does not appear to be marketed in Australia. Sorry.

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

AnswerID: 471915

Reply By: MartyB - Thursday, Dec 08, 2011 at 09:13

Thursday, Dec 08, 2011 at 09:13
Hi Allan,
Nice setup, only change I would make is to have individual fuses or breakers for each device. This make fault finding a lot easier if someting fails and if one device fails it does not interfere with the others.

from Marty.
AnswerID: 471936

Follow Up By: Allan B (Member, SunCoast) - Thursday, Dec 08, 2011 at 09:41

Thursday, Dec 08, 2011 at 09:41
Thanks Marty, as I said..."Of course, other than the two 60A CB's shown there is appropriate circuit protection."

Each sub-circuit is already protected with fuses or circuit-breakers providing discrimination for fault currents. It's all pretty tidy actually. For clarity, I omitted them from the schematic.

It remains to be seen if the addition of the Redarc BCDC gives the performance improvement of the AGM aux battery that I expect. The arrangement started with just the flooded deep cycle battery in the engine compartment with a Redarc SBI isolator, then later added an AGM battery in parallel in the cabin section. This did provide more capacity for the fridge but I was unsure that the batteries were being optimally charged.

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

0
FollowupID: 746694

Follow Up By: MartyB - Thursday, Dec 08, 2011 at 18:29

Thursday, Dec 08, 2011 at 18:29
Hi Allan
You caught me out, I only glanced at the words and mainly looked at the diagram. Should work well, just one question. When do you add the solar input?

from Marty.
0
FollowupID: 746751

Follow Up By: Allan B (Member, SunCoast) - Thursday, Dec 08, 2011 at 18:44

Thursday, Dec 08, 2011 at 18:44
Nah Marty, not going solar. We never stay put long enough to use it and anyway have nowhere left to carry it!

If I was to consider solar the Redarc BCDC-1240 has an MPPT input. But it's a bit bigger and a bit dearer and........!

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

0
FollowupID: 746757

Reply By: Member - John and Val - Thursday, Dec 08, 2011 at 10:39

Thursday, Dec 08, 2011 at 10:39
Allan,

Our setup doesn't include an AUX1 battery, so all loads go to the main 200Ah AUX2, and we don't have the bottle chiller.

Just a few thoughts -

1. I run our fridge through a changeover relay (headlight type) so it draws from the INPUT side of the dc-dc charger when voltage is available there, or the output side ( = your AUX2 battery) when no charging voltage is available. (The relay coil is driven by the input side voltage in our setup, so your situation differs because of the AUX1 battery.) This allows the dc-dc charger to deliver rated current to the battery regardless of the fridge cycling and ensure this cycling doesn't interfere with the charger's smarts. Suggest this might work well for you too, though the relay would need to be activated by the ignition rather than the charging voltage because of the presence of AUX1.

2. Not too happy with the fact that your AUX1 will continue to charge AUX2 when the alternator is not running.

3. I've had one occasion when the alternator died and it would have been great to be able to charge the cranking battery (and run the vehicle electrics) from the 200 Ah house battery and its 200W solar system. To allow this, I intend installing Anderson plugs each side of the dc-dc charger so that it can easily be reversed. Probably not an issue in your case as you can fall back on the AUX1 in an emergency, but a couple of Anderson plugs might add flexibility. In my case too, I have a 50A x 12-15V mains power supply that can be plugged into the input side of the dc-dc charger once those plugs are installed. Again - flexibility.

(When the alternator died, the cranking battery had enough grunt to start the (petrol) engine and I established a temporary connection so that the house system then ran the ignition and vehicle electrics - I have tenuous grounds for claiming to have had a solar powered Troopy!)

Cheers

John

J and V
"Not everything that can be counted counts, and not everything that counts can be counted."
- Albert Einstein

Lifetime Member
My Profile  My Blog  Send Message

AnswerID: 471943

Follow Up By: Allan B (Member, SunCoast) - Thursday, Dec 08, 2011 at 11:57

Thursday, Dec 08, 2011 at 11:57
Thanks John for your thoughts.

1. I considered using a ignition-driven changeover relay to transfer the fridge to the input side of the BCDC whilst charging is taking place. I consulted Redarc about the effect of a cyclic 4 amp fridge load on the BCDC affecting its algorithm but they considered it to be of no consequence. Seems the program is determined by the voltage only and that the fridge load would do no more than subtract from the maximum 20A current available for charging. Even that may make it worthwhile using the relay. For the moment I'll leave the relay out (less to go wrong) but will observe the ammeter and consider it as a later option although I am not too concerned about limiting the charging current to 16A max.

2. This concerned me too and considered another ignition relay between Aux1 battery and the BCDC. I initially considered that the Aux1 battery terminal voltage would soon fall to the BCDC cut-off threshold of 12.7v soon after charging ceases (as already does the SBI isolator from the cranking battery) however it appears that the BCDC has an Input Sense terminal which can be connected to the ignition to provide an enable/disable function so I will use this.

3. You would not get any worthwhile charge from one battery to another because of the lack of potential difference. However if, as in your case, a solar input was present it would make the difference. As you say, I do have Aux1 as a cranking backup and the SBI is already arranged to be manually closed to provide for that. Beyond that I would elect for simplicity over convenience and use my jumper leads if need be to use Aux2 as an emergency cranker. I do not carry my mains charger on the road as we are rarely in reach of 240v mains.

A solar-powered Troopy indeed! Tenuous maybe but I would grant the distinction. LOL
Thanks again John.



Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

0
FollowupID: 746710

Follow Up By: Member - John and Val - Thursday, Dec 08, 2011 at 13:12

Thursday, Dec 08, 2011 at 13:12
Hi Allan,


re 2. I'd overlooked the BCDC cut-off threshold. Yes, that covers point 2 perfectly.

re 3. I didn't state that too clearly - I intend making provision for using the house battery to provide charge to the cranking battery and vehicle via the dc-dc charger. Mine is a 30A charger from ABR, and doesn't include the low voltage cutout that would block my doing this.

Cheers

John
J and V
"Not everything that can be counted counts, and not everything that counts can be counted."
- Albert Einstein

Lifetime Member
My Profile  My Blog  Send Message

0
FollowupID: 746717

Follow Up By: Allan B (Member, SunCoast) - Thursday, Dec 08, 2011 at 13:53

Thursday, Dec 08, 2011 at 13:53
Yes John, re 3. You did state it quite clearly and I did understand the using reversal of the dc-dc charger, then completely forgot that when I addressed the point. The low-volt threshold of the Redarc BCDC would block that of course.
Your'e not the only one who can overlook something which is why I posted the thread in the first place. LOL

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

0
FollowupID: 746722

Reply By: Allan B (Member, SunCoast) - Saturday, Dec 10, 2011 at 17:09

Saturday, Dec 10, 2011 at 17:09
Well it is all connected and working just as I expected. I'm pleased.


As anticipated, the BCDC continues to charge Aux2 from Aux1 for a short time after engine shutdown but drops out as the surface charge voltage on Aux1 drops below the threshold of the BCDC. I have not connected an ignition enable function to the BCDC as I could not be bothered running the wire. Seems unnecessary but can always be added later.

I connect a 15A Ctek charger to the cranking battery if the vehicle is to be idle for a while. This has worked fine as the Redarc SBI isolator closed with the elevated terminal voltage of the cranker and simultaneously float charged the two auxiliary batteries connected in parallel. This continues to work with the new arrangement as the SBI still closes and the terminal voltage of Aux1 battery rises above the 13.2 volt cut in of the BCDC and charges the Aux2 battery in 3-stage mode. All is good.

It has occurred to me that the scheme that I have concocted, although installed within a single vehicle, is no different from installations where a caravan or camper-trailer is involved. So nothing is really new.

Thanks again for your appraisals.

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

AnswerID: 472156

Follow Up By: Member - Captain (WA) - Saturday, Dec 10, 2011 at 23:34

Saturday, Dec 10, 2011 at 23:34
Hi Allan,

Glad to hear all is working well, wouldn't have expected anything less ;)

I too leave a multi-stage charger on my main battery when I travel away from home for work and it also charges the aux battery. I only arrived back yesterday from Swakopmund, Namibia after 3 weeks and both batteries were fully charged. I have neglected to do this before and sometimes need to use the overide on the redarc to engage both batteries to start.

Cheers

Captain
0
FollowupID: 746993

Reply By: Allan B (Member, SunCoast) - Saturday, Dec 17, 2011 at 13:53

Saturday, Dec 17, 2011 at 13:53
UPDATE 17 Dec.

After installing the system as proposed I observed its operation and decided to upgrade it.
Aux Battery 1 is not looking in the best of health probably due to being too deeply discharged then not being sufficiently charged. I will probably replace it. To protect it in future I decided to remove the Redarc SBI isolator and add a second Redarc BCDC1220 to service Aux Battery 1. This battery is in the engine bay but I have located the BCDC behind the glovebox yet close to the battery in order to not subject it to engine heat. The cranking battery remains directly connected to the alternator. The image below shows the new setup.

In operation, it was rewarding to see Aux Batt 1 being charged at a full 20 Amps whilst Aux batt 2 sat at 12.75 Volts and drawing no Amps as the fridge had not been on and it was now in float mode.

I may reinstall the solenoid from the SBI as shown dotted to enable the Crank and Aux1 batteries to be paralleled for emergency starting. However, if these batteries are paralleled for jump-starting it will be necessary to open CB1 first to avoid placing a short between the input and output of the BCDC Charger1.

Image Could Not Be Found

If all this does not provide the goods I may have to consider steam power. LOL

Cheers
Allan

Member
My Profile  My Blog  My Position  Send Message

AnswerID: 472734

Sponsored Links

Popular Products (9)