Understanding power needs

Submitted: Wednesday, Dec 14, 2011 at 12:19
ThreadID: 90640 Views:3465 Replies:7 FollowUps:8
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Hi All,
We are travelling this great country next year and are well into our preparation. Can anyone help me wade through the talk on batteries AGM and yellow top, solenoids, inverters, solar etc... etc. in layman's terms for me please? We have a Rodeo 2007 LTZ with a flat tray and big tool boxes housing a 80L Waeco fridge freezer with a battery, plus a camper trailer with another battery set up both of which will be charged whilst driving I hope. If we camp bush for a week and use the car rarely will we need solar backup or just run the car for 10 minutes each day and if we use solar, what, which type and how to set it up. Hubby says an auto electrician will do it all but I like to be able to intelligently discuss what I want. Oh whilst bush we will use a lap top occasionally and run some LED lights plus the fridge but not the hair dryer or hair straightener!!!!! Thanks, Carreen
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Reply By: Member - John and Val - Wednesday, Dec 14, 2011 at 12:52

Wednesday, Dec 14, 2011 at 12:52
Hi Carreen,

Please read our blog Electricity for Camping that covers a lot of stuff that will be helpful to you.

To be much help, we'll need to know how big your auxiliary batteries are. Also if you plan to use a dc-dc charger to help with charging them. (All explained in the blog!) Good to see that you understand that hair dryers and such heating gear is NOT suitable for battery power!

In broad terms, your aux battery will probably run the fridge for a day or two. The laptop and some LED lights consume far less than the fridge. Solar isn't cheap and while we use it ourselves, I'd be inclined to include a dc-dc charger and charge from the vehicle. Without the dc-dc charger you will not get a good charge quickly into the batteries. With one, I'd expect you to run the engine for an hour rather than a few minutes each day. This is all very rough and vague because so much depends on how you use your fridge, how big your batteries are, and how well setup you are for charging from the vehicle.

Please read the blog and get back to us.

Cheers

John
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AnswerID: 472510

Reply By: LeighW - Wednesday, Dec 14, 2011 at 12:53

Wednesday, Dec 14, 2011 at 12:53
Hi Carreen,

You'll need a good dual battery system, generally you'll get 2 - 3 days out of a good system before needing to charge the batteries.

A solenoid system can work very well if installed correctly and is all most users
will require.

You can also use a DC DC charger setup but they are a lot more expensive and not required in most cases, but will keep the autoelects bank manager happy.

You would need to run at idle for hours to charge the batteries so the only real alternatives if 240V is not available to power a battery charger is solar or a generator.

If you wish to run small 240V appliances ie a laptop charger you will need an inverter which converts the 12V DC from your battery to 240V AC, a small 200W to 300W will suffice unless you wish to run that hair dryer:)

As for batteries, yellow tops are great, they are an AGM battery and their designed to be installed in an engine bay, draw back is capacity is only around the 65AH mark.

Other AGM's will give you more capacity but don't like being installed in engine bays.

You should also look at a flooded lead acid batteries such as marine types that are designed for deep cycle use as they have a high AH capacity and will be cheaper than an AGM. There service life will be shorter but generally in a vehicle the physical pounding they receive will kill them first anyway.

As for solar, really depends on how much your prepared to spend.

Best advice I can give is try and keep it simple:)

Hope you enjoy your travels

Cheers
LeighW
AnswerID: 472512

Reply By: Battery Value Pty Ltd - Wednesday, Dec 14, 2011 at 13:08

Wednesday, Dec 14, 2011 at 13:08
Hi Carreen,

some quick figures for your setup:

looking at your 12V loads, the fridge is the big power hog.
It'll use about 3.5A in average, so that's about 85Ah per day.
The rest of the loads are in the vicinity of 15Ah per day, so the total is 100Ah per day.

Alternator charging:
the alternator is capable of recharging the batteries at about 1Ah/minute, but only if they're discharged significantly.
So you'd have to run it for 2 hours every day.
This will bring the state of charge in your batteries to about 80%.

IMPORTANT:
the alternator charging voltage needs to be checked to see if it's suitable.
Take a multimeter and measure across the starting battery a few minutes after starting with the motor revving at mid RPM.
The voltage should reach at least 13.6~13.8V.

Solar panels:
400W of installed power, if no daily alternator use is planned.
So you get about 25Ah from a 100W panel, and the remainder needs to come from the alternator.
How much solar power you install is up to you, but the recommended minimum is 120W for this type of fridge. In combination with a good MPPT solar regulator this panel has the potential to get the battery SOC to 100%, if the alternator charging sessions are timed properly.


Batteries:
2x95Ah deep cycle AGM, wired in parallel to give 190Ah (at 100% fully charged).
This combo will see a depth of discharge of about 65%, based on the 2 hours of daily alternator charging - or a DOD of about 55% based on combined alternator and solar charging.
Solar charging in connection with alternator charging offers the advantage of pushing the SOC to a higher level which is a bonus in terms of battery life expectancy (batteries don't like to be used in partial state of charge conditions for extended periods of time).

Forget yellow tops. This class of batteries isn't really a deep cycle type, and if used in a deep cycle application, they need to be charged following a complex routine. Their $/capacity ratio isn't good either, over $4/Ah, while proper deep cycle batteries typically only cost $2/Ah.

Switchgear and others:
isolation switch between starting battery and house batteries.
Voltmeter to observe voltage/SOC approximation on the house batteries.

Any questions, just fire away.

cheers, Peter
AnswerID: 472514

Follow Up By: LeighW - Wednesday, Dec 14, 2011 at 15:25

Wednesday, Dec 14, 2011 at 15:25
Intersting comment regarding the optima not being suitable for deep cycle use,
I think the manufacture with disagree with that comment!
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Follow Up By: Battery Value Pty Ltd - Wednesday, Dec 14, 2011 at 16:40

Wednesday, Dec 14, 2011 at 16:40
Hi LeighW,

you may not know this, but spiral wound batteries were developed for their high current density, and very low internal resistance, typical properties expected from a starting battery.

In cyclic apps they tend to develop capacity imbalances between the cells.
In order to overcome this major drawback to some extent, Optima batteries need to be over-charged quite a bit, after every cyclic discharge.
For this, the manufacturer recommends to apply a constant current charging stage following the absorption c/v charging stage.
Because this significant over-charging consumes a small amount of electrolyte in every cycle, the number of cycles you get from a spiral wound battery is limited.

And for this you're being asked to pay twice as much per capacity unit?

Has anyone seen a cycle life graph anywhere from this manufacturer?

And here's how you're supposed to charge an Optima in cyclic apps:

http://www.optimabatteries.com/product_support/charging.php

Cyclic Applications:

14.7 volts, no current limit as long as battery temperature remains below 125°F (51.7°C). When current falls below 1 amp, finish with 2 amp constant current for 1 hour.

So how would the alternator apply the charging current limit if the battery gets above 52 °C, and how on earth would this 2A c/c one hour charging stage be accomplished?

Forget these Optimas in cyclic apps. They're too much of a hassle charging them properly, to make them go the distance (if only the distance read cycle life would be made available by the manufacturer).
As with so many other topics, it's been discussed in this forum before:
http://www.exploroz.com/Forum/Topic/87358/Optima_and_Exide_Orbital.aspx

cheers, Peter
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Follow Up By: LeighW - Wednesday, Dec 14, 2011 at 16:57

Wednesday, Dec 14, 2011 at 16:57
Come on guys, you selectively picked one spec:

"14.7 volts. No current limit as long as battery temperature remains below 125°F (51.7°C). When current falls below 1 amp, finish with 2 amp constant current for 1 hour. All limits must be strictly adhered to."

The above statement is more applicable to fixed installs and fast charging.

The below specs are more applicable to a car alternator which is a constant voltage source of around 14.3V. The specs state:

Alternator: 13.65 to 15.0 volts (has no limitation specified)

Battery Charger (Constant Voltage): 13.8 to 15.0 volts; 10 amps maximum; 6-12 hours approximate.

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FollowupID: 747361

Follow Up By: Battery Value Pty Ltd - Wednesday, Dec 14, 2011 at 17:42

Wednesday, Dec 14, 2011 at 17:42
LeighW,

obviously you didn't get it the first time around, or your brain plays tricks on you which can be summarised under the wellknown phenomenon called wishful thinking.

The manufacturer Optima differentiates between alternator charging and charging in cyclic applications.

Alternator charging has nothing to do with charging in cyclic apps because starting only requires a few hundred milli ampere-hours which can be easily replaced by the alternator, and there's no need to equalise the battery cells as long as the Ah draw is small before it gets re-charged.

Compare this to tens of ampere-hours in a cyclic application: the alternator won't cut it because now, there's a more complex charging routine to be followed.
In case of a spiral wound battery, this charging routine is overly complex in order to prevent early battery failure in a cyclic application.

The alternator cannot fully re-charge (actually significant over-charging similar to equalisation charging is required) an Optima type battery whenever the battery is subject to a higher amp draw over some time, read amp-hour draw.
As a consequence, cycle life, read number of charge/discharge cycles this battery can deliver, shrinks to a level which makes the use of an Optima uneconomical in a cycilc application.
Similar goes for any type of battery actually, but spiral wound technology is in fact more vulnerable to undercharging.

And to make matters worse, you pay a premium - around twice as much when buying it, compared to a flat plate deep cycle battery.

Would you really be willing to pay double for a product which gives less cycle life under real world charging conditions?

cheers, Peter
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FollowupID: 747363

Follow Up By: LeighW - Thursday, Dec 15, 2011 at 11:32

Thursday, Dec 15, 2011 at 11:32
"Alternator charging has nothing to do with charging in cyclic apps because starting only requires a few hundred milli ampere-hours which can be easily replaced by the alternator, and there's no need to equalise the battery cells as long as the Ah draw is small before it gets re-charged."

Lets see,

500ma a start attempt

65AH starter battery

Thats 130 start attemps before the battery is flat, I like to see that.

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FollowupID: 747405

Follow Up By: Battery Value Pty Ltd - Thursday, Dec 15, 2011 at 12:00

Thursday, Dec 15, 2011 at 12:00
Mate, you don't understand batteries.

The capacity figure is measured over a 20 hour discharge time, so that's a current of 3.25A from your 65Ah battery.
Starting takes hundreds of amps, so the capacity of 65Ah won't be there for you - google Peukert effect if you like.

And if you look at 1Ah, which is the same as 3600As ( 3600 Coulombe)
and divide this by your average cranking current of 400A, you'll see that 1Ah is good for 9s of cranking. Compare this with my original statement.

Sorry, can't afford to waste more time on this - either you get it or you don't.
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FollowupID: 747413

Follow Up By: LeighW - Thursday, Dec 15, 2011 at 12:33

Thursday, Dec 15, 2011 at 12:33
Pardon,

You clearly implied in your statement that it only takes a few hundred millamps draw from a battery to start a car, and used this aspect to push your case. Your last statement clearly shows that is not correct, the actual effective discharge on the battery is a lot higher.

Buyers beware, all vendors will push whatever product gives them the best return, it is not necessary to bag other manufacturers products to push their own.
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FollowupID: 747416

Reply By: Member - Frank P (NSW) - Wednesday, Dec 14, 2011 at 20:39

Wednesday, Dec 14, 2011 at 20:39
Hi Careen,

LeighW wrote
"A solenoid system can work very well if installed correctly and is all most users
will require.

You can also use a DC DC charger setup but they are a lot more expensive and not required in most cases, but will keep the autoelects bank manager happy. "

This may work for SOME in-vehicle second battery systems, but is increasingly becoming not the case.

As vehicle manufacturers tweak their charging systems to minimise load on engines and reduce fuel consumption and emissions, those charging systems increasingly do not address the charging needs of commonly used second batteries. Consequently, if you're relying on driving time for your car to charge your auxiliary batteries it is becoming more likely that you will need a dc-dc multi-stage smart battery charger to do it.

My 2007 Prado needs one. Your 2007 Rodeo may or may not.

Regardless of the above, if you're using a deep cycle or dual purpose battery in your camper it is almost guaranteed that you will need a dc-dc multi-stage smart battery charger for that battery if you wish to get a decent charge into it while driving. Reason being that with normal standard of trailer wiring there are large losses between the tug's charging system and the trailer battery, and a dc-dc smart charger can largely make up for that. Without t you're kidding yourself.

LeigW alluded to expense - he's right, it's expensive. But personally, I think it's now an expense you must be prepared to accept, especially for your camper.

If you shift camp a lot and rely on driving time to charge your batteries, all this is important.

If you base camp for long periods, then it is less important and solar and/or generator considerations take over.

Whatever your situation, the aim is to keep your batteries as close to fully charged each day as is practically possible, both for practical day-to-day power purposes and for long-term longevity of your batteries. (NOTE: I said "as practically possible". It's not always possible, but within reasonable bounds that should be your aim.)

Don't be fooled - even with an expensive set-up, running the car for 10 minutes won't cut it. Depending on your charging system and the size of your batteries, an hour or more at fast idle would be more like it. Hardly good for your engine - time to think solar or generator.

There are heaps of threads here on this subject. You'd be well advised to search, browse and read them.

Cheers

Frank


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AnswerID: 472545

Follow Up By: AlbyNSW - Wednesday, Dec 14, 2011 at 21:49

Wednesday, Dec 14, 2011 at 21:49
Agree with your comments on the DC-DC charger, just thought I would add that if you go with a model like the Ctek 250 dual S that are made to take a solar setup as well, you can amortize ( help justify) it's cost in the initial setup.
I added one to my system when I got the second fridge and are very happy with the result.
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FollowupID: 747387

Reply By: Motherhen - Wednesday, Dec 14, 2011 at 21:44

Wednesday, Dec 14, 2011 at 21:44
Hi Carreen

John and Val beat me to it with their popular blog.

Also Collyn Rivers has very good articles and publications on understanding solar. The following has a list of links on power and solar; the first in the list is to Collyn's website, and the last in the list also his on things you need to know about using power cables.

Setting up and understanding solar power

Motherhen
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AnswerID: 472549

Reply By: Carreen - Thursday, Dec 15, 2011 at 09:41

Thursday, Dec 15, 2011 at 09:41
Thanks to all for your advice! I have printed it off and will digest over the Christmas break. Merry Christmas to all of you! Carreen
AnswerID: 472563

Reply By: energy marty - Friday, Dec 16, 2011 at 11:37

Friday, Dec 16, 2011 at 11:37
There's a good overview at http://www.watts2c.com.au/index.php/faqs.html

you may find it helpful

mh
AnswerID: 472664

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