I want to go bigger but my rubber won't fit!!!!

Submitted: Sunday, Jan 29, 2012 at 10:05
ThreadID: 91521 Views:3150 Replies:9 FollowUps:24
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Morning all ....nothing like a catchy title to grab ones attention.

My delema is I want to increase my tyre diametre from roughly 26" to 28", however, by my calculations the spare wheel which is mounted on the rear swing door (Pajero io - but much the same set up as it's bigger brothers), will end up fouling the rear bumper...only just, but it will.

Has anyone else had this problem and what have you done about it? As a last resort, I may have to cut and weld a spacer strip in to lift the whole thing up a bit, but am reluctant to do so as that'll just add in another stress point.

Is there an off the shelf kit? Suggestions please.

Fab.

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Reply By: member - mazcan - Sunday, Jan 29, 2012 at 10:20

Sunday, Jan 29, 2012 at 10:20
i suggest you contact ARB or the like they might have a manufactured replacement
i doubt your the first to want to do that with bigger rubber
cheers
ps
i have their lastest catalogue but its lacks detail on most things these days it appears they want everyone to make direct contact to save on their printing costs
AnswerID: 476260

Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 11:12

Sunday, Jan 29, 2012 at 11:12
Cheers Mazcan,
I'll try that. I did the typical internet search and came up with nothing.

Off the shelf accessories for my "io" have left my mates asking why I'm bothering and to cut my losses and invest in a "real" Pajero or something more main stream. My stuborn determination has convinced me to push on and prove that being different can be rewarding.....sometimes.

I'm not affraid to make things, however off the shelf is always less time consuming and I have a hell of a long list of things to do before I take the little one off road.

Cheers ...
Fab.
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Reply By: Member - Royce- Sunday, Jan 29, 2012 at 10:35

Sunday, Jan 29, 2012 at 10:35
Ah well... a 'dilemma' is a problem without a solution!
That's its meaning. Well... if there is a solution, both are as bad as each other.

So maybe make do with your diminuitive size?
AnswerID: 476264

Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 11:13

Sunday, Jan 29, 2012 at 11:13
OK Royce.... I think. :?

Every problem is an opportunity waiting to be discovered.

Fab.
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Follow Up By: vk1dx - Sunday, Jan 29, 2012 at 12:06

Sunday, Jan 29, 2012 at 12:06
Fab

You and Royce make a good pair.

At my stage in life with my "problem" I would love for someone to find a solution. And it is not radio nor tyre related. I got "suckered in there". So as usual I am OT. Just having a cold drink after resolving a solution outside. No dilemma though. Just a can of VB. Sure feels good.

Catchya

Phil
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Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 12:51

Sunday, Jan 29, 2012 at 12:51
I hear ya Phil.
My "solution" is at work today so I thought I'd make the most of it and have a shed day.

Fab.
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Reply By: Michael ( Moss Vale NSW) - Sunday, Jan 29, 2012 at 11:14

Sunday, Jan 29, 2012 at 11:14
Fab! I don't see the point of putting bigger dia tyres on a Pajero. You will get worse fuel figures, harderto take off from stop, higher low gears so worse climbing ability! Might look better but that's about it!! And its probably illegal. My thoughts only. Michael
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Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 11:30

Sunday, Jan 29, 2012 at 11:30
G'Day Michael,
Worse fuel figures? Please explain. I thought larger diametre tyres (although a bit slower on take off) would allow me to travel at say 100kmph when the speedo reads say 95. Hence lower revs.

My main reason is to add one or two valuable inches of clearance under the diffs etc. that a spring height change will not achieve.

The standard tyres are only 215/65/16 are are not of duarble sidewall construction. They don't offer much of an extended foot print when pressures are lowered either without getting the rim dangerously close to the road.

The rims are alloy and my preference are steel (so if I have to use one as a ground anchor, I won't kill it off as easy), so in doing so, I was thinking of going back to a 15" rim with larger tyres. (Yes have checked calliper/disc to rim clearance)

I couldn't care about "the look". Noticed your rig has beefier tyres. What were your reasons behind the upgrade?

Availability of tyres is another one of my considerations. Some tyres are just easier to come by when out in the scrub than others. Matching my tyres size to the same as other common vehicles can be a huge advantage.

All things I'm considering.

But please.... and I'm being sincere when I ask what were your reasons behind your upgrade?

Fab.
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Follow Up By: Michael ( Moss Vale NSW) - Sunday, Jan 29, 2012 at 11:50

Sunday, Jan 29, 2012 at 11:50
Fair enough! As for my tyres, they are 265x75 16, I changed to have the most common size on the planet, they are a few mm over the original size fitted, about 10mm in dia bigger from memory. As for better fuel economy, i doubt it but i am happy to be wrong!! My comments were not meant to be inflammatory, as I said, just my thoughts. Michael


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Follow Up By: MrBitchi (QLD) - Sunday, Jan 29, 2012 at 12:14

Sunday, Jan 29, 2012 at 12:14
I agree with Micheal. Going 2" bigger will mean the gearing is too tall. You'll struggle to maintain 100Ks without using more throttle, which of course means more fuel. You may be running at lower revs but it will take more fuel to keep it there. So if your main thinking is economy, stay with normal size.

A 2" increase in diameter will mean about 1" more diff clearance. This will be virtually negated by lowering your tyre pressures when in the rough stuff. In practice you might end up with about .5 inches more clearance, which is negligible. It will climb worse and it will descend worse due to higher gearing.

And yes it won't be legal. 15mm is the largest legal increase in tyre size in QLD.

You could look at a later model Pajero (NS/NT) with a spare wheel lifter installed and get some ideas form that..
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Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 12:56

Sunday, Jan 29, 2012 at 12:56
Michael,
All good mate. If I didn't want opinions, I wouldn't have posted on here. I appreciate your feedback as I do with any feedback. Cheers.

Thanks for answering my question re your tyres too. Seems we have the same train of thought regarding common tyre sizes, although a couple of 265's next to each other would be wider than my whole vehicle.

Fab.
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Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 13:04

Sunday, Jan 29, 2012 at 13:04
Hello John,
All valid points.
Regarding gearing at 100kmph. I understand that loading up the engine will increase fuel consumption but at 3700rpm at 100kmph, I'm willing to make that sacrifice to lower the revs a tad.

Clearance...yep understand the "gain" is minimal.

Here in SA... the total legal increase is 22mm. Probably to allow us to go bigger and glide over the numerous pot holes (joke).

The spare wheel lifter sounds interesting. I didn't know there was such a thing.

Thanks...

Fab.
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Follow Up By: MrBitchi (QLD) - Sunday, Jan 29, 2012 at 15:39

Sunday, Jan 29, 2012 at 15:39
Late model Paj's have an issue with clearance since they moved the spare to the centre of the door. Some find it impossible to open the door with a trailer attached as the spare hangs too low and fouls the trailer hitch. Solution is the spare wheel lifter, raises the spare by 50mm. It's an official MM accessory.
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Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 16:27

Sunday, Jan 29, 2012 at 16:27
Thanks again John. I'll follow this up for sure.

Fab.
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Follow Up By: Member - nick b - Monday, Jan 30, 2012 at 08:23

Monday, Jan 30, 2012 at 08:23
Fab : was the 22mm a joke as well on your part to..... in SA a max of 15 mm diameter along will all other states .....
cheers nick
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Follow Up By: Fab72 - Monday, Jan 30, 2012 at 16:00

Monday, Jan 30, 2012 at 16:00
My bad...sorry Nick b. The 22mm is total allowable increase in rolling circumference. Not diameter.

Fab.
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Follow Up By: Fab72 - Monday, Jan 30, 2012 at 16:12

Monday, Jan 30, 2012 at 16:12
Either way Nick, if the cops wanted to get nasty there is plenty more they could pick on, both on my rig and many others.

My tinted windows would fail me straight up.

Funny how we are so strictly governed these days. I have a copy of the DVD made by the Leyland Brothers on their first West to East crossing of Australia by vehicle. The short wheel based vehicle they had was fitted with aircraft tyres of probably 36" in size, bald as my head and with an offset which would make it a tight fit through the Grand Canyon.

Fab.
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Follow Up By: Member - nick b - Monday, Jan 30, 2012 at 21:02

Monday, Jan 30, 2012 at 21:02
Fab : Yes we are getting a bit pedantic with all the rules , but with reason as the police invoice book starts at about $ 200 and goes up & up .......
I spent $ 400 making my vehicle over size tyres legal for peace of mind after a chat with a cop at camping show .
cheers nick
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Reply By: Jim* - Sunday, Jan 29, 2012 at 12:27

Sunday, Jan 29, 2012 at 12:27
Fab..

Quite a few years ago I bought a rear door spare wheel spacer for my GU Patrol from a bloke who makes door spacers/lifters for various 4WD’s.

He also had different model door spacers with brackets to allow mounting of the large HF radio antennas and/or work lights.

I’m reasonably sure it was ‘CJ 4WD Acccessories’ in Ferntree Gully Victoria.

He doesn’t have a website but Hotfrog provides this information..
CJ 4WD Accessories
Napoleon Rd, Ferntree Gully, VIC 3156
p: 0419 008 009

I remember and he also made ‘puppybar’ barriers - so this web page seems to confirm the details.
http://www.puppybars.com

Give him a call - he may have a spacer to suit your vehicle’s rear door.

He’s the type of bloke who would be willing to make a variation of an existing unit if it’s not quite the right dimensions.

Jim
AnswerID: 476279

Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 13:07

Sunday, Jan 29, 2012 at 13:07
Thanks Jim.
You've pre-empted my next question which was regarding a mount for my HF antenna.
Mate, you've killed 2 birds with one stone.

Thanks.
Fab.
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FollowupID: 751311

Follow Up By: Dust-Devil - Sunday, Jan 29, 2012 at 13:39

Sunday, Jan 29, 2012 at 13:39
I have been to that dudes place a number of times for some 'speciality items' that he has.

He just might have what you are looking for, and if not, may be able to advise you on what to do or where to go get what you need.

If all else fails, just attack the bumper bar etc with a angle grinder until the sucker fits.
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Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 13:53

Sunday, Jan 29, 2012 at 13:53
Ah Dust Devil ...
Keeping the art of Bush Mechanics alive and well.

Fab.
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Reply By: Jim* - Sunday, Jan 29, 2012 at 14:23

Sunday, Jan 29, 2012 at 14:23
Fab..

I’ve just realised I have a picture of the HF antenna on my Patrol.

You can’t see the adaptor plate behind the wheel, but without it the larger tyre would hit the bumper and squash the rear window wiper.
The bracket extends out behind the tyre to mount the Codan HF antenna.

(Telstat in Carrum Downs installed my HF radio)

Over many kilometres of outback tracks and (probably) millions of corrugations the whole assembly is still as sound as when it was fitted.

That's possibly two problems solved..
What's your next one?

Jim


AnswerID: 476291

Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 16:33

Sunday, Jan 29, 2012 at 16:33
Oooo...I like that Jim.

As suggested below, I'll ask at our local Radio shop to see who they source them through. Thanks. I'm going to print out your pic and take it with me.

Next problem...mmmmm. How do I convince the missus that the money I'm spending on my toy represents better value to her than a new pair of shoes or six?

Fab.
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FollowupID: 751325

Reply By: Member - Graham N (SA) - Sunday, Jan 29, 2012 at 14:24

Sunday, Jan 29, 2012 at 14:24
Hi Fab72,
You mentioned your HF radio aerial mount, Electric bug here in S.A. got mine made to fit my spare wheel holder may be they could put you on to their supplier who may do your spare wheel lift at the same time.
You told us what Fab stands for now does 72 stand for 72 years old or 72 around the girth LOL.

Cheers

Graham
AnswerID: 476292

Follow Up By: Fab72 - Sunday, Jan 29, 2012 at 16:26

Sunday, Jan 29, 2012 at 16:26
Thanks Graham.
I'll check with electric bug. I'm off to see them this week to get a spring base for my other antenna.

Had to giggle at the 72 question. 1972 model although I often feel 72.


Fab.
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FollowupID: 751322

Follow Up By: Member - Graham N (SA) - Sunday, Jan 29, 2012 at 17:01

Sunday, Jan 29, 2012 at 17:01
Just had another look at what electric bug did and they put some 40mm spaces under the bolts holding the spare wheel carrier to fit the aerial mount on that might give you enough clearance.
Cheers
Graham
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FollowupID: 751329

Reply By: Begaboy - Monday, Jan 30, 2012 at 08:18

Monday, Jan 30, 2012 at 08:18
Not to hard to fix - if you have a friend who is a maintenance fitter / or boiler maker - ask them - they can easily make you an offset plate to bolt onto existing face plate to move it all up an inch or so.

If all your friends are accountants , then its going to be a difficult challenge :)

BB
AnswerID: 476357

Follow Up By: Fab72 - Monday, Jan 30, 2012 at 16:03

Monday, Jan 30, 2012 at 16:03
Cheers BB,
I have a good mate who's a Boiler maker ...might see what flavour cordials he's drinking at the moment.

fab.
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FollowupID: 751439

Reply By: Member - Doug T (NT) - Monday, Jan 30, 2012 at 11:12

Monday, Jan 30, 2012 at 11:12
If it won't fit here's the solution.

Image Could Not Be Found


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Follow Up By: Fab72 - Monday, Jan 30, 2012 at 16:05

Monday, Jan 30, 2012 at 16:05
Doug ... nice can opener job..or way that one of the hungry NT crocs?

Fab.
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Reply By: hunty01 - Thursday, Feb 02, 2012 at 21:57

Thursday, Feb 02, 2012 at 21:57
Gday Fab72

Have you tried this Pajero website. There is a knowledge of info and people are more than help. http://140.99.20.180/forum/index.php

Hunty
AnswerID: 476705

Follow Up By: Fab72 - Thursday, Feb 02, 2012 at 22:22

Thursday, Feb 02, 2012 at 22:22
Hunty,
As strange as this sounds, there's not much info on the Pajero forums for my little bus. It seems that having an "io" is like saying you have a contagious disease... people run the other way.

I have found an "io" website/forum with pages and pages of info and from there I managed to get some numbers of some local places that can modify my existing carrier by relocating the studs up a bit higher. I also found out that the biggest I can go in tyre size regardless of lift, is 29's. The tyre size is governed by the available space between hub and lower spring saddle.

Therefore, the spare carrier only needs minor mods rather than a whole cut and shut.

Thanks all who contributed to my post and call for help....this case is now closed :).

Fab.
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