Bonnet insulation
Submitted: Monday, Nov 26, 2012 at 23:05
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Sludgie W.A
The insulation under the troopy's bonnet if falling into little pieces. Has any one replaced this insulation? or are there any suggestions on what to use besides the original lining. Any ideas greatly appreciated.
Thanks
Sludgie
Reply By: Member - Scott M (NSW) - Monday, Nov 26, 2012 at 23:34
Monday, Nov 26, 2012 at 23:34
You can buy aftermarket contact insulation, but you cut it to suit - not a biggie....
try this mob
http://www.tru-fitcarpets.com.au/
they sell underbonnet insulation - found them quite reasonable
AnswerID:
499284
Follow Up By: Allan B (Member, SunCoast) - Monday, Nov 26, 2012 at 23:59
Monday, Nov 26, 2012 at 23:59
Aha Scott, they seem to have an under-bonnet mat for $59, somewhat cheaper than Dynamat. Did not find them when I searched, damn!
FollowupID:
775265
Follow Up By: Member - Scott M (NSW) - Tuesday, Nov 27, 2012 at 00:01
Tuesday, Nov 27, 2012 at 00:01
Allan, got to look under 'Insulation' - got one for my '40 - does the job nicely.
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Follow Up By: Member - Scott M (NSW) - Tuesday, Nov 27, 2012 at 00:02
Tuesday, Nov 27, 2012 at 00:02
actually 'sound proofing'
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775267
Follow Up By: Sludgie W.A - Tuesday, Nov 27, 2012 at 20:56
Tuesday, Nov 27, 2012 at 20:56
Thank you, that is what I am looking for.
Sludgie
FollowupID:
775306
Reply By: Allan B (Member, SunCoast) - Monday, Nov 26, 2012 at 23:52
Monday, Nov 26, 2012 at 23:52
Hi Sludgie, My Troopy's bonnet lining was non-existant and I fitted a sheet of 15mm foam with an aluminium facing on each side obtained from Clark Rubber. It did reduce some engine noise in the cab and has stood up to the engine heat OK.
However on testing, the foam can be ignited with a cigarette lighter although it self-extinguished on removal of the lighter flame.
I used another piece of this material to create a thermal barrier for my batteries. See
Thread 91116 for more information. The photo below shows both the bonnet lining and the battery heat barrier.

Battery Heat Barrier
As an alternative, there is a product called Dynamat Hoodliner possibly available from Auto-One or Opposite Lock in WA. (See below) It is probably more expensive than the Clark Rubber stuff but possibly a better product. I have just purchased, but not yet fitted, a similar Dynamat product to insulate the cabin floor and doors from heat and noise. This is a self-adhesive loaded butyl mat, not foam.

Dynamat Hoodliner
http://www.audioxtra.com.au/PRODUCTS/Acoustic-Solutions/11905-.asp
(Insert Link function is not working)
AnswerID:
499285
Follow Up By: Member - Phil G (SA) - Tuesday, Nov 27, 2012 at 17:48
Tuesday, Nov 27, 2012 at 17:48
Gday Allan,
I wouldn't use the aluminium stuff next to the battery - too risky - might cause a short and a fire.
Cheers
phil
FollowupID:
775292
Follow Up By: Allan B (Member, SunCoast) - Tuesday, Nov 27, 2012 at 19:45
Tuesday, Nov 27, 2012 at 19:45
.
Nah Phil, my battery terminals are
well shrouded. As
well as that, if you look at the photo you will see a rubber insulating patch near the bonnet hinge which is above the aux. battery +ve terminal and there is another out of the picture above the cranker +ve terminal. Also, there are insulation patches on the vertical heatshield aluminium adjacent to the terminals.
I think I've got it covered...... literally. LOL
FollowupID:
775295
Follow Up By: Member - Phil G (SA) - Tuesday, Nov 27, 2012 at 20:49
Tuesday, Nov 27, 2012 at 20:49
Gday Allan,
I still wouldn't do it myself!
But its not a good photo for a public
forum because one of the punters will do it... thinks it looks OK....then shuts the bonnet which quashes the aluminium onto their uninsulated terminals (I'm amazed at how many people don't insulate the pos terminal) and shorts them out causing the fire!
It needs a huge disclaimer!!!
Cheers
Phil
FollowupID:
775305
Reply By: The Bantam - Tuesday, Nov 27, 2012 at 11:31
Tuesday, Nov 27, 2012 at 11:31
There are some pretty expensive acoustic foams intended for interiours....some are rediculously expensive and some have poor temperature and oil tolerance.
have a look in the marine discount suppliers like Whitworths and Bias.
They generally stock a couple of different versions that are intended for engine bays.
The purpose of the foil is to protect the foam from a bit of heat and from oils and solvents.
any thermal insulation from the foam is a minor byproduct.
Not sure how it compares to what is available elsewhere but about $70 to $100 a sheet about 800 x 1200 ish.
cheers
AnswerID:
499304
Reply By: Rockape - Tuesday, Nov 27, 2012 at 11:49
Tuesday, Nov 27, 2012 at 11:49
Sludgie,
If you are going to use tru-fit ring them as they are hopeless answering emails.
I had the tru-fit under bonnet insulation on my troopie and it lasted about 5 years before it started to fall to pieces. I just bought another piece from them after that time and replaced it. It is a bit of a bugger removing the old adhesive that comes with it.
Try and use your old liner as a template.
RA.
AnswerID:
499305
Reply By: Member - Phil G (SA) - Tuesday, Nov 27, 2012 at 17:50
Tuesday, Nov 27, 2012 at 17:50
A mate recently replaced it on his 79series - just bought a new liner from Toyota. I can't remember what it cost him, but don't think it broke the bank.
Cheers
Phil
AnswerID:
499319
Follow Up By: Member - David Will (VIC) - Tuesday, Nov 27, 2012 at 20:41
Tuesday, Nov 27, 2012 at 20:41
Hi Guys,
Just had a look at a toyota site that I have and it is about $280.00 for an 80 series liner from Toyota.
Hope this helps.
David
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