battery controller problems, ctek250s dual
Submitted: Friday, Dec 28, 2012 at 16:55
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Hi to all, I'm after some guidance with regards to my battery controller
I have a CTEK 250s dual which I purchased online and fitted, I have it wired so that it charges the AGM battery from the alternator when in transit and when stationary, charges from folding solar panels via anderson plug.
One morning after not using the camper for a month or so I noticed that the battery voltage was around 12.8 volts, so I plug in the solar panels and notice that the volts climb to around 14 and is charging at about 4 to 5 amps, all good, plenty of direct sun and no shadows should give the battery a good charge over the course of the day.
In the afternoon I went to fold up the solar panels and noticed that the volt gauge was back at 12.8, next day I kept and eye what was happening.
The solar panels starts to charge with 19/20 volts coming out of the solar panel terminal on the controller, 14.2/14.3 volts at the terminal (checked with multimeter) and at 4.3 amps, the solar panel light illuminates and the battery light illuminates and all is
well, after about 15 minutes I noticed the volts gauge begin to fall, also the battery light goes out as if the battery not connected, so I unplug the solar panel and wait until the light goes out, put the solar panels back on and all is
well for about 15 min and then the same again, so I
check to see if the circuit breaker hasn't tripped, all good there.
So, before I start pulling stuff apart does this sound like a battery controller problem or could it be battery.
battery seems to hold 12.8 and run lights and radio with out any problems but I would like some other opinions for possible tests that I can do before I pursue CTEK with a warranty claim on a faulty controller.
Shane
Reply By: KenInPerth - Saturday, Dec 29, 2012 at 16:24
Saturday, Dec 29, 2012 at 16:24
Hi all
I have one of these and did some testing on the solar input for those interested.
The Altermator input to the unit as per the owners booklet cuts in around 13.1V.
However the Solar input will cut in around 12V even though after contacting Ctek themselves (and as
John said in his reply) they claim 17 to 18V is suggested, but I am not sure if that is because that can be the general output voltage of solar cells in good operating conditions and providing enough current to be time efficient for charging.
I found the low cut in on the Solar input handy because you can use any source capable of 12V or better (and some reasonable amps) to charge batteries as a secondary source eg. wind generator
I also found that using a smart charger connected directly to the batteries without disconnecting the Ctek did not seem to work too
well as it "confused" the smart charger - although Ctek do have their own charger they show as being able to directly connect to the batteries with the 250S Dual in place.
For the many that know a lot more than myself, it would seem though that to attain the maximum charge current when required (20A) via the solar input would require some 240Watt of panels, but I am guessing if less current is available it will just take longer to charge the batteries ?? And it would be argued I guess that the solar input is for maintenance of the batteries more than regular charging.
My batteries generally take the full 20A from the alternator on startup even after a day of low use (2 x 120W AGM running a 40l Evakool on minimum setting and economy mode for a day - just to keep the beer cold of course).
AnswerID:
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