High Ah Portable Battery options

Submitted: Friday, Nov 17, 2006 at 18:11
ThreadID: 39539 Views:3965 Replies:8 FollowUps:29
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Hi guys,

Does anyone have an idea on the best battery setup for the following situation:

- able to be transported around a campsite, on/off boat, in/out vehicle by 2 fit people without busting their pooper valves (i would guess around 70kg or less). Currently we lift heavy 5kVa gensets in/out vehicle hence the comparison.

- a high usable Ah capacity......infrequent use, 1/month

- low maintanence, AGM? Deep Cycle?

- max 15A @12v continuous current drain @ maybe 2 hours (though expect average to be 5-8A continuous @12 hours)

- price <~$500, first stage.

We are looking at setting up a silent 12V system able to be utilised to run a Field Search & Rescue Headquarters in remote locations eg Whitsunday Islands.....running items such as Laptops, Lighting, Commercial UHF radios, mobile phone charging, portable repeaters, satphones, etc. We currently run various 240V systems successfully however we want to explore the 12v world, therefore we are not looking at an Invertor style system thanks (all gear eventually will be 12v compatable).

I realise there are various factors to consider here, however we want to get a better system setup first go, rather than be disappointed with substandard performance, especially in the battery department. Obviously we will need to consider high quality battery chargers in the next stages, potentially a battery monitoring and/or management system etc.

Do you think 2 x 12v batteries would be better than 1 heavier battery, considering we want minimum maintanence and fuss......these batteries will only be used for this situation, therefore we don't need to consider "cranking" batteries.

Difficult subject, sorry guys, just want some straight answers and/or ideas.

Andrew
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Reply By: Notso - Friday, Nov 17, 2006 at 18:17

Friday, Nov 17, 2006 at 18:17
I would be talking to the twelve volt shop or their local equivalent.

There are so many options that it would be worth running it past a pro.
AnswerID: 205508

Follow Up By: Member - Andrew (QLD) - Friday, Nov 17, 2006 at 18:57

Friday, Nov 17, 2006 at 18:57
There is no "local equivalent" hence the question........and i like the feedback i get on these forums :-)

Andrew
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Reply By: Sand Man (SA) - Friday, Nov 17, 2006 at 19:19

Friday, Nov 17, 2006 at 19:19
Andrew,

I can recommend the Home of 12 Volt, based in S.A.
They will ship anywhere in Australia.

The Thumper portable battery system would be ideal for your situation.

Thumper Portable Battery System
Site Link

The 75Ah which I use for camping may be a little light on for your needs, but they also manufacture a 105Ah unit encased in a robust case.
These units are AGM style and in fact contain multiple smaller capacity batteries inside.

Minimum maintenance? Couple the Thumper to an 80 watt solar panel which will put back in a fair amount of what you take out.

No commercial association with the Company, although I have talked to the guys from time to time and they really know their stuff.
The Thumper is the best portable battery system available IMO.
Bill


I'm diagonally parked in a parallel Universe!

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AnswerID: 205515

Follow Up By: Member - Andrew (QLD) - Friday, Nov 17, 2006 at 21:08

Friday, Nov 17, 2006 at 21:08
Hi Sand Man,

Nice units.......though i can't seem to find any models under $500 and able to supply the load i require. Seem to be more of a "high cranking" system :-)

Andrew
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Reply By: Derek from Affordable Batteries & Radiators - Friday, Nov 17, 2006 at 19:22

Friday, Nov 17, 2006 at 19:22
Hi Andrew,

The 'FLYER' could be what you need.

I can send you a data sheet.

Regards Derek.
AnswerID: 205516

Follow Up By: Member - Andrew (QLD) - Friday, Nov 17, 2006 at 21:18

Friday, Nov 17, 2006 at 21:18
Thanks Derek, slightly over budget as it doesn't include a battery. The other styles shown on your website looked good, shame they aren't available yet :-) What was the difference with those systems? Are they stronger than a standard battery box?

Andrew

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Reply By: hoyks - Friday, Nov 17, 2006 at 19:34

Friday, Nov 17, 2006 at 19:34
I would go with 2 batteries that way there is some redundancy if a cell fails. Not all your eggs in 1 basket.

The Army Landrovers that are fitted for radio (FFR) have 2 big 12V batteries on a rack that slides in behind the drivers seat. I'm not sure what sort of transmit/receive cycle they run, but they still need to run the vehicle a few times a day to keep the batteries topped up.
Transmitting will use a lot more power than just receiving, so it is difficult to judge consumption without knowing that too.

I take it that you already have a generator, does it have a 12v charging output, as this may make things easier for you when deployed. You might just need a small transformer to keep the batteries topped up when sitting in the shed between call outs.
2 big 12V batteries should run the radios for most of the day and maybe even some low voltage lighting in the HQ for most of the night and greatly reduce the time you need to run the genny for anyway.

Give these guys a look/ call or E-mail and see what they would advise. They could also help fix you up with low voltage lights to stretch your amps further

12V shop

Rainbow power company

AnswerID: 205519

Follow Up By: Kev M (NSW) - Friday, Nov 17, 2006 at 19:37

Friday, Nov 17, 2006 at 19:37
The batteries that are used in FFR's are ED6's

Kev
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Follow Up By: hoyks - Friday, Nov 17, 2006 at 20:08

Friday, Nov 17, 2006 at 20:08
Oh, and I wouldn't really consider Solar, as Search and Rescue is never when the weather is sunny is it ;-)
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Follow Up By: Member - Andrew (QLD) - Friday, Nov 17, 2006 at 20:23

Friday, Nov 17, 2006 at 20:23
you really haven't been to the Whitsundays now, have you :-)

Though Solar panels are a bit too large and impractical (plus we have one already).

Andrew
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Reply By: Mike Harding - Friday, Nov 17, 2006 at 19:35

Friday, Nov 17, 2006 at 19:35
Interesting question Andrew and one, which I suspect, may produce some novel input as the post develops.

>able to be transported around a campsite, on/off boat, in/out vehicle
>by 2 fit people without busting their pooper valves (i would guess
>around 70kg or less).

My 88Ah AGM weighs 32kg and I can carry that OK on my own but I would prefer it had rope handles or a decent carry box – so that may be a point to consider. I think it certainly says you should be looking at multiple batteries which would also give you some redundancy in the event one failed - the remaining battery(s) would provide a last ditch “lifeline”.

>a high usable Ah capacity......infrequent use, 1/month

Got to be AGM. Only need maintenance charge once every (in Qld say) three months and have high capacity and no spill when carried – or dropped!

>max 15A @12v continuous current drain @ maybe 2 hours (though
>expect average to be 5-8A continuous @12 hours)

8 x 12 = 96Ah so two 100Ah AGMs in parallel would do nicely – a discharge to about half the battery capacity will give you decent longevity and a decent amount in hand for those times you need to go below 50%.

>priceWe are looking at setting up a silent 12V system able to be utilised
>to run a Field Search & Rescue Headquarters in remote locations

What are you rescuing?

>We currently run various 240V systems successfully however
>we want to explore the 12v world, therefore we are not looking
>at an Invertor style system thanks

Stay 12V if you can as an inverter only adds a level of inefficiency to the system although it can make some things more convenient. A 12V switch mode mobile phone charger will probably be more efficient than a 240V mobile phone charger run through an inverter fed from a 12V battery – however this is not a God Given and something you should check on your individual appliances.

>Obviously we will need to consider high quality battery chargers
>in the next stages, potentially a battery monitoring and/or
>management system etc.

You will but, as you say, that is a stage two design process – unless you can get satisfactory performance from the 12V system in the first place there is no point in worrying about how to maintain it! :)

>Difficult subject, sorry guys, just want some straight answers and/or ideas.

Not at all – I shall follow the thread with interest.

Mike Harding

mike_harding@fastmail.fm
AnswerID: 205520

Follow Up By: Member - Andrew (QLD) - Friday, Nov 17, 2006 at 21:02

Friday, Nov 17, 2006 at 21:02
:: What are you rescuing? ::

Tourists :-)

Some good points there Mike, reinforcing what i thought (though i just forgot about them).

Another question, if we are lugging this sucker around the countryside, i take it there should be some physical protection over the terminals? Got any ideas?

Andrew
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Follow Up By: Mike Harding - Friday, Nov 17, 2006 at 21:24

Friday, Nov 17, 2006 at 21:24
A respectable AGM is able to provide short circuit currents in the order of 3000 amps (yep - three thousand!) this would probably be enough to vapourise the budgie so I fully agree that some decent insulation is in order - I normally use a Morris 4lt wine cask (fits nicely between the terminals) :)

Mike Hardig
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Follow Up By: Member - Andrew (QLD) - Friday, Nov 17, 2006 at 21:45

Friday, Nov 17, 2006 at 21:45
does it have any other benefits ;-)

Though rocking up to Search for some lost backpacker with a wine cask in hand may not set the right mood....

Andrew
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Follow Up By: Member - Andrew W (SA) - Friday, Nov 17, 2006 at 22:45

Friday, Nov 17, 2006 at 22:45
interesting observation.

I was installing a new wet cell deep cycle battery yesterday.

It had those god aweful wing-nut style connectors - if anyone knows who invented them or what good purpose they serve, drop me a note - I'll pay da-bugga a visit.

Anyways, in using the ring spanner to tighten the retaining clamp in place, it struck the positive terminal's wingnut.

My hand fair bounced into the bonnet, the back of my eyes hurt, the ring spanner has a big hole in it, and side of the the battery blew out emptying one cell into the engine bay. We live and learn.

Now I've never done that, but for sure I am working lots of rubber to keep those positive terminals covered from here on.

Cheers
Andrew not used to making bangs like that.
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Follow Up By: GaryInOz (Vic) - Friday, Nov 17, 2006 at 23:35

Friday, Nov 17, 2006 at 23:35
Well covered terminals (full perspex cover over the top of the battery) going to Anderson plugs on 1' flyleads. Link the batteries together with an Anderson "double adapter lead" if need be, go to another power distribution box with as many smaller Andeson plugs as necessary.

Trick WILL be to standardise on a type of power plug for your various bits of equipment, and another heavier plug for power distribution. Similar idea to a 4-6 way 240V powerboard.

IIRC Anderson plugs are not expensive and are very robust.

www.traxide.com.au/and_2.html

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Follow Up By: Member - Andrew (QLD) - Saturday, Nov 18, 2006 at 06:52

Saturday, Nov 18, 2006 at 06:52
Good idea Gary......i could even wire the charger etc for anderson 50A plugs etc.

Andrew W, it may pay to carry a shorter spanner for just such an occasion, though the current one may be shorter now :-) I like the idea of Gary's in that the less you play with terminals that can carry 3-5000A across the better my spanners will work afterwards. A permenantly wired in anderson plug, with the terminals somehow physically shielded, sounds the way to go.

Andrew
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Follow Up By: Member - Andrew W (SA) - Saturday, Nov 18, 2006 at 09:09

Saturday, Nov 18, 2006 at 09:09
I already have the big (I think 150A) Anderson plugs for distribution - and as a simple jumper lead option.

I just need to cover the terminals.
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Follow Up By: Mike Harding - Saturday, Nov 18, 2006 at 09:13

Saturday, Nov 18, 2006 at 09:13
The perspex cover and Anderson plug to the battery terminals sounds a good idea and it’s essential (for your sanity :) to standardise on a connector system but I’m not a big fan of Anderson plugs further down stream for the low(ish) current stuff. There are stacks of plug/socket options available but for what it’s worth I standardised on the following a few years ago and have found them to be quite satisfactory:

Site Link

Jaycar part number PP1012 series, if the link doesn’t work.

These are “Cannon” style connectors and are rated for 16A – but would take 20A+ providing you don’t regularly break the connection under load. They had a few attractions for me; available in all genders, available in panel and line mounting, 3 pins make them polarity keyed, readily available at retail or mail order, low cost and robust.

It’s also worth making a few “converter” cables up, ie. cig. lighter plug to female Cannon, cig. lighter female to male Cannon, female Cannon to a pair of croc clips etc, this gives you the flexibility to connect anything to anything in an emergency.

Mike Harding
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Follow Up By: GaryInOz (Vic) - Saturday, Nov 18, 2006 at 14:51

Saturday, Nov 18, 2006 at 14:51
Only issue with using the Cannon connectors is that they are also used in Audio PA equipment. Given the prospect of PA equipment being in use on site, it would be better NOT to give Mr Murphy a chance at blowing stuff up given the nature of use of the whole equipment scenario (ie, search and rescue, where ppls lives may depend on early and rapid, but flawless setup.)
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Follow Up By: GaryInOz (Vic) - Saturday, Nov 18, 2006 at 14:55

Saturday, Nov 18, 2006 at 14:55
I should add Cannon connectors are great for things like fridges and so on. I replaced the sh*tty connector on the base of my Weller soldering station with one for exactly that reason. Reliable, positive connection, and robust
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Reply By: GaryInOz (Vic) - Friday, Nov 17, 2006 at 19:40

Friday, Nov 17, 2006 at 19:40
Start off with a Christies 12V 55A (12kg) generator into a couple of Odyssey 12V batteries 65 A/H (20kg each) hooked up together with appropriate Anderson plugs.

Odyssey shelf life ~3 years or so if left charged (spillproof rated to be safe for aviation carriage - listed as a "dry cell"), Christies gen would charge from flat in www.odysseybatteries.com/batteries.htm

Specifically Site Link "Reserve capacity: 240 minutes on 25amps" should give you enough time to hook everything up and running before worrying too much about recharging. "Deep cycling capability: 400 at 80% DOD", read - 80% depth of discharge compared with 50-60 of other batteries capacity and four hundred times at that.....

Site Link

Further info on Christie's:

Christie Engineering

* Business type: Manufacturer of high powered DC battery chargers
* Product types: DC High current output generators for battery charging, Remote area backup chargers, portable camping chargers, marine chargers, recreational vehicle chargers, Outback Battery Chargers 12 volt-55 amp, 80 amp or 120 amp, 24 volt 45 amp 55 amp or 80 amp. We manufacture petrol or diesel powered chargers to suit your needs..
* Service types: Supplier of remote area battery charging
* Address: 123 Delaware Rd Horsley Park, Sydney, NSW Australia 2164
* Telephone: 02 9620 1208

AnswerID: 205522

Follow Up By: GaryInOz (Vic) - Friday, Nov 17, 2006 at 19:45

Friday, Nov 17, 2006 at 19:45
Site Link weighs in at 40 kilos

or two smaller batteries if you feel more comfortable with that.
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Follow Up By: GaryInOz (Vic) - Friday, Nov 17, 2006 at 19:54

Friday, Nov 17, 2006 at 19:54
Your req's: "max 15A @12v continuous current drain @ maybe 2 hours (though expect average to be 5-8A continuous @12 hours)"

5-8 amp x 12 hrs = 60-100 AH Big single Site Link would just do it, 2 of these Site Link would do it nicely paralleled together. This would not need a charger until you returned from base, although a Christie's would do the trick if you get stuck.

One thing to consider is that you really do not want a "sloppy" battery if you are going to be transporting it in any way (acid spill on the bottom of a boat would not be a pretty sight if there are any bare feet on board)

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Follow Up By: Member - Andrew (QLD) - Friday, Nov 17, 2006 at 20:46

Friday, Nov 17, 2006 at 20:46
Thanks Gary for the detailed info......i'll scan through the battery details, though i must say that we don't want another "noise" in this system, hence the requirement not to have a genset ( we have super quiet 240v gensets however we want to get away from the whole motor situation as an option).

Correct me if i'm wrong, wouldn't 2 x the pc1700 models be pushing our friendship, especially considering the potential for 30Ah drained over 2 hours and then normal operation? The pc2500 models look interesting and might do the trick?

Andrew
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Follow Up By: GaryInOz (Vic) - Friday, Nov 17, 2006 at 21:20

Friday, Nov 17, 2006 at 21:20
The P1700 are rated at 65 AH, two paralleled to increase the capacity would give a total of 130 AH. Drawing 80% (depth of discharge for 400 cycles) of that capacity would be ~104 AH drawing 30 AH off in the first 2 hrs would still leave 7 amps average available for the next 10 hrs or so. They are not too heavy that one person can't lift one easily on their own, dead simple with two people, and just as easy with three people for two batteries.

They are a true all purpose battery that doesn't mind mixing deep cycle with kick assed current output without damage, and can soak charge (recharge without overheating due to very low internal resistance) quicker than most if not all batteries I've come across including any of the spiral cell technology batteries and all Gel Cells. You can literally give them unlimited current to recharge them, basically from dead flat to fully charged in 1 hr, biggest problem is finding an alternator/charger big enough to do just that. (100 amp+)

I used several in a "Green House" solar powered (with small 12V gennie backup) power bank in a friends house in the Gold Coast Hinterland 6-7 years ago (Lights, TV's, Microwave, Waterpump, Washing machine, etc...some via inverters into 240V). Still going strong last I heard 3 months ago.
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Follow Up By: Member - Andrew (QLD) - Friday, Nov 17, 2006 at 22:02

Friday, Nov 17, 2006 at 22:02
Thanks GaryInOz, don't worry about me, i can't add up :-(

Andrew
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Reply By: Footloose - Friday, Nov 17, 2006 at 20:41

Friday, Nov 17, 2006 at 20:41
Andrew, have you asked other S@R orgs what they use ? No need to re invent the wheel.
AnswerID: 205531

Follow Up By: Member - Andrew (QLD) - Friday, Nov 17, 2006 at 20:54

Friday, Nov 17, 2006 at 20:54
Generally speaking they don't.....as traditionally most things are supplied at the right price from Government funding :-) Everything is 240v, even the portable radio manpacks need 240v powerpacks to charge them after several hours :-(

Whilst we tend to trial new ideas and technology up here, the general principle is nothing new to EO members, hence the questions.

(Plus a well recognised Technical Rescue site which would be good for asking this question has shut down today unexpectantly).

Andrew
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Reply By: Member - Phil G (SA) - Friday, Nov 17, 2006 at 22:30

Friday, Nov 17, 2006 at 22:30
I won't suggest anything about the batteries except that your $500 budget is a fraction of what you need for a reliable system.

Carting them around interests me - is it worth mounting it all on a two wheel removalist trolley? - you could even let the tyres down when walking over sand :-)))
AnswerID: 205543

Follow Up By: Member - Andrew (QLD) - Saturday, Nov 18, 2006 at 07:07

Saturday, Nov 18, 2006 at 07:07
The $500 budget is just for batteries, nothing else....more to come in subsequent stages. We need to set budgets when dealing with new setups such as this, to better justify our money.

Great idea using a trolley to move it around.......though i don't know if my stauns will run that low :-)

Andrew

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Follow Up By: Member - Phil G (SA) - Saturday, Nov 18, 2006 at 17:51

Saturday, Nov 18, 2006 at 17:51
Sorry Andrew, I was thinking your budget included chargers etc

If you go with AGMs, and mount them on a $25 Bunnings trolley, then you can stand them up on land or lay them down in the boat - can't do that with a wet cell.

My guess is that you'll end up with 2x100Ah Full River AGMs.
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Follow Up By: GaryInOz (Vic) - Saturday, Nov 18, 2006 at 19:00

Saturday, Nov 18, 2006 at 19:00
Too slow to recharge (20A limited) = 5-6 hrs or longer to fully charge, "fussy" to charge properly (3 stage, etc).

http://www.renewablestore.com.au/Batteries/fullriver/HGL/HGL100-12B.pdf under "Charging (constant voltage) cycle: Initial Charging Current 20A or Small(er?)"

Cf Odyssey unlimited charging current = full charge in <1 HR given sufficient current. This is what you need for extended use in "quiet" base situations. Charging = "dump and go", not "fussy".

http://www.odysseybatteries.com/files/techbook.pdf bottom of page 14

Table 7: 3.1C (10hr) 100% = 30 mins.
Now, try and find a 310A alternator LOL!
or a 15kg 80 amp Christie's gennie in 90 mins to 100% charge.

I did all this reasearch yrs ago....
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Follow Up By: Member - Phil G (SA) - Saturday, Nov 18, 2006 at 22:02

Saturday, Nov 18, 2006 at 22:02
Gary, you may want to do your research again :-)
Odyssey batteries are AGM.
http://www.odysseybatteries.com/files/techbook.pdf
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Follow Up By: Member - Phil G (SA) - Saturday, Nov 18, 2006 at 22:53

Saturday, Nov 18, 2006 at 22:53
Sorry Gary, I misinterpreted your reply. I reread and know what you're saying.

Would you do this yourself?
I'd expect that to get that much current into a battery, you'd need to hit it with more than 15 volts, which I'd expect to shorten its life.

Also, Odyssey refer to "inrush" current - I'd interpret that to mean the initial current (which is usually high), and not refer to current during the remainder of the charging period?

Cheers
phil
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Follow Up By: GaryInOz (Vic) - Saturday, Nov 18, 2006 at 23:42

Saturday, Nov 18, 2006 at 23:42
The table in the link for the Odyssey battery is pretty explicit, 30 mins at 3.1C(10) from flat to 100%, and 90 mins at 0.8C(10) for 100%. If you read all the literature on it they say to achieve those charge rates it should be charged at 14.7V instead of the normal car alternators 14.2V. Recommended no more than 15V and no less than 14.2V elsewhere in documentation.

Fullriver definitely seem not to like the higher charge rates, but appear to have slightly better AH capacity for weight. Whether this translates into lighter internal construction (potential heat buckling of plates or overpressure of vapours), I don't know, but the fact that the Odyssey has undergone fairly stringent environmental tests by third parties, and is rated for aircraft USE (not just carriage) says something about their longevity, reliability, and construction.

Yes, I am a fan of the Odyssey, even have one as a cranker in my vehicle (old sloppy was getting to the 5 yr mark since manufacture)

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Follow Up By: Member - Phil G (SA) - Sunday, Nov 19, 2006 at 00:03

Sunday, Nov 19, 2006 at 00:03
Gary,
I like the technology - delivering the high CCA....and deep cycle....and fast recharge seems like all our dreams rolled into one.

But I'd love to hear from people who have actually done this.
Fast recharge has always shortened battery life, so I'd really like to know what happens in real life.

Cheers
Phil
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