Intercooling - not worth it.

Submitted: Friday, Feb 27, 2009 at 14:45
ThreadID: 66345 Views:11457 Replies:13 FollowUps:5
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After researching ways to extract extra grunt from my 80 series Turbo Diesel Auto (24 valve) for towing purposes. I had a water to air Intercooler fitted by a company who are big advertisers in the back of, and highly recommended by, a leading monthly 4WD mag and A four day job turned into a four week disaster and finally the Intercooler has been removed.
On getting the vehicle back the first time with a bill for over $5000 (including valve clearance adjustment and reco injectors/seats etc.. I couldn't go faster than 85 km/h up the freeway! Towing a boat the next day I was down to 30km/h.
I kept returning the car to the installer first to have the engine work re-done then an intercooler radiator leak fixed, then the intercooler water pump fixed and each time they claimed increased power and torque even though 'seat of the pants' indicated no I repeat no increase in performance. The installers final figures off the Dyno exceeded the 100 series landcruiser and came close to the new 75 series V8!
An independent tuning specialist says in his opinion the heat exchanger is too small to have any worthwhile cooling effect on hot air out of the turbo. From my experience I would have to agree this intercooler and the installer are full of said hot air.
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